Part 2

U660E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: DISASSEMBLY - (Continued)

21. INSPECT NO. 1 CLUTCH DISC Transaxle Unit

22. REMOVE TRANSAXLE HOUSING

(a) Remove the 20 bolts from the transaxle housing.





(b) Using a brass bar and a hammer, tap on the circumference of the transaxle housing to remove the transaxle housing from the transaxle case.

23. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING OUTER RACE

(a) Using SST, remove the counter driven gear front tapered roller bearing outer race and shim from the transaxle housing.





SST : 09308-00010

24. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE

(a) Remove the bolt, clamp and differential gear lube apply tube from the transaxle housing.





25. REMOVE FRONT OIL PUMP ASSEMBLY

(a) Remove the 7 bolts and front oil pump from the transaxle case.





(b) Remove the O-ring from the front oil pump assembly.

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(c) Remove the thrust needle roller bearing and thrust needle roller race from the carrier lock nut.





(d) Remove the O-ring from the transaxle case.

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26. REMOVE FRONT OIL PUMP BODY O-RING

(a) Remove the O-ring from the front oil pump body sub-assembly.





27. REMOVE NO. 3 BRAKE DISC

(a) Using a screwdriver, remove the snap ring from the oil pump assembly.





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(b) Remove the 2 No. 3 brake flanges, 3 No. 3 brake discs and 2 No. 3 brake plates from the oil pump assembly.





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28. INSPECT NO. 3 BRAKE DISC Transaxle Unit

29. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY

(a) Remove the underdrive planetary gear assembly from the front oil pump assembly.





30. REMOVE NO. 3 BRAKE HUB

(a) Remove the No. 3 brake hub from the underdrive planetary gear assembly.





(b) Remove the thrust needle roller bearing and thrust needle roller race from the underdrive planetary gear assembly.





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31. REMOVE UNDERDRIVE PLANETARY RING GEAR

(a) Using needle-nose pliers, remove the snap ring from the underdrive planetary ring gear.





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(b) Remove the underdrive planetary ring gear from the underdrive planetary gear assembly.

32. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY

(a) While expanding the snap ring with snap ring pliers, remove the planetary sun gear from the underdrive planetary gear assembly.





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(b) Remove the snap ring from the underdrive planetary gear assembly.

33. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY Transaxle Unit

34. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY Transaxle Unit

35. REMOVE INPUT SHAFT SUB-ASSEMBLY

(a) Remove the input shaft sub-assembly from the front oil pump assembly.





(b) Remove the thrust needle roller bearing and thrust needle roller race from the input shaft.





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(c) Using a screwdriver, remove the 3 input shaft oil seal rings from the input shaft.

36. REMOVE UNDERDRIVE PLANETARY SUN GEAR

(a) Remove the underdrive planetary sun gear from the oil pump assembly.





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(b) Remove the thrust needle roller bearing from the oil pump assembly.

37. REMOVE NO. 1 BRAKE DISC

(a) Using a screwdriver, remove the 2 snap rings and brake snap ring stopper from the oil pump assembly.





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(b) Remove the No. 1 brake flange, 4 No. 1 brake discs and 4 No. 1 brake plates from the oil pump assembly.





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38. INSPECT NO. 1 BRAKE DISC Transaxle Unit

39. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

(a) Remove the 3 2nd brake piston return springs from the oil pump assembly.





40. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transaxle Unit

41. REMOVE NO. 1 BRAKE PISTON

(a) Holding the oil pump assembly by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil pump assembly to remove the No. 1 brake piston.





(b) Using a screwdriver, remove the 2 O-rings from the No. 1 brake piston.





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