Removal

2GR-FE FUEL: FUEL PRESSURE REGULATOR: REMOVAL

1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Removal

2. REMOVE FUEL SENDER GAUGE ASSEMBLY Removal

3. REMOVE FUEL PUMP

(a) Disconnect the connector of the fuel pump harness.





(b) Disconnect the fuel pump filter hose.





(c) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.





Text in Illustration





NOTICE:
Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Fuel System: Precaution.

(d) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.





(e) Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.





Text in Illustration





NOTICE:
* Do not damage the fuel filter.
* Do not remove the suction filter.
* Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

(f) Disconnect the fuel pump harness connector.





(g) Remove the fuel pump filter seal from the fuel pump. If the fuel pump filter seal still remains in the fuel filter element, remove it using a wire tip (dia1 mm) that is formed as shown in the illustration.





Text in Illustration





NOTICE:
Be careful not to damage the sealing surface.

(h) Remove the fuel pump spacer from the fuel pump.





4. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY

(a) Using a screwdriver with its tip wrapped in protective tape, remove the fuel pressure regulator assembly.





NOTICE:
Slowly pull out the fuel pressure regulator assembly because the O-ring is firmly installed between the fuel pressure regulator assembly and the fuel filter.

(b) Remove the 2 O-rings from the pressure regulator assembly.





Text in Illustration