Installation
2GR-FE COOLING: WATER PUMP: INSTALLATION
1. INSTALL ENGINE WATER PUMP ASSEMBLY
(a) Install a new gasket and the engine water pump assembly together with the water pump pulley with the 16 bolts.
Bolt A - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
Bolt B and C - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
NOTICE:
* Make sure that there is no oil on the threads of bolts A.
* Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
2. INSTALL WATER PUMP PULLEY
(a) Temporarily install the water pump pulley with the 4 bolts.
(b) Using SST, hold the water pump pulley.
SST : 09960-10010
09962-01000
09963-00700
Text in Illustration
(c) Using SST and union nut wrench, tighten the 4 bolts.
SST : 09961-00950
without SST - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
with SST - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
NOTICE:
* The "with SST" torque value is effective when using SST with a fulcrum length of 170 mm (6.69 in.) and a torque wrench with a fulcrum length of 180 mm (7.09 in.) Service Precautions.
* The "with SST" torque value is effective when SST is parallel to the torque wrench.
3. INSTALL WATER INLET HOUSING
(a) Install 2 new O-rings.
(b) Install the water inlet housing with the 2 bolts and nut.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
NOTICE:
Be careful not to allow the O-ring to get caught between the parts.
(c) Connect the water hose.
4. INSTALL V-RIBBED BELT TENSIONER PULLEY
(a) Install the V-ribbed belt tensioner pulley and dust shield with the bolt.
Text in Illustration
NOTICE:
* Be careful when tightening the bolt because its thread is left-handed.
* Install the dust shield in the direction shown in the illustration. Failure to do so may cause looseness.
* Make sure to use the removed bolt. (Do not use another bolt even if it is the same size.)
Torque : 48 Nm (489 kgf-cm, 35 ft-lbf)
(b) Install the 5 mm bi-hexagon wrench.
5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation
6. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
(a) Temporarily install the front No. 1 engine mounting bracket LH with the 6 bolts.
(b) Fully tighten the 5 bolts.
Torque : 54 Nm (551 kgf-cm, 40 ft-lbf)
(c) Using SST, fully tighten the bolt.
SST : 09961-00950
Text in Illustration
without SST - Torque : 54 Nm (551 kgf-cm, 40 ft-lbf)
with SST - Torque : 34 Nm (347 kgf-cm, 25 ft-lbf)
NOTICE:
* The "with SST" torque value is effective when using SST with a fulcrum length of 150 mm (5.905 in.) and a torque wrench with a fulcrum length of 260 mm (10.23 in.) Service Precautions.
* The "with SST" torque value is effective when SST is parallel to the torque wrench.
7. INSTALL ENGINE MOVING CONTROL ROD BRACKET Installation
8. INSTALL NO. 2 ENGINE MOUNTING STAY RH (for Intake Manifold Side) Installation
9. INSTALL NO. 2 ENGINE MOUNTING STAY RH (for Engine Mounting stay Side) Installation
10. CONNECT OUTLET RADIATOR HOSE Installation
11. INSTALL V-RIBBED BELT
Installation
12. ADD ENGINE COOLANT Service and Repair
13. INSPECT FOR COOLANT LEAK Testing and Inspection