Installation

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: INSTALLATION

1. INSTALL BRAKE ACTUATOR ASSEMBLY

(a) Install the brake actuator assembly to the brake actuator bracket assembly.





NOTICE:
* Do not remove the hole plugs of a new brake actuator assembly before connecting the brake lines because the brake actuator assembly is filled with brake fluid.
* Do not hold the brake actuator assembly by the connector.

(b) Tighten the 3 nuts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

NOTICE:
Tighten the 3 nuts in the order shown in the illustration.

2. INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Install the brake actuator with bracket to the vehicle body with the 3 bolts.





Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

NOTICE:
* Do not damage the brake lines, suction hose sub-assembly or wire harness.
* Tighten the 3 bolts in the order shown in the illustration.

(b) Temporarily tighten each brake line to the correct position on the brake actuator assembly as shown in the illustration.





Text in Illustration





(c) Using a union nut wrench, fully tighten each brake line.

*c, *d, *e, *f - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

*a, *b - Torque : 20 Nm (199 kgf-cm, 14 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

(d) Connect the brake actuator connector and disengage the claw (b).





(e) Put the lever down and engage the claw (a) to engage the connector lock.

NOTICE:
* Make sure that the connector is locked securely.
* Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.

3. INSTALL SUCTION HOSE SUB-ASSEMBLY

(a) Engage the clamp to install the suction hose sub-assembly to the brake actuator bracket assembly.

4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

5. BLEED BRAKE SYSTEM

Service and Repair

6. INSPECT BRAKE ACTUATOR USING TECHSTREAM

Testing and Inspection

7. PERFORM SYSTEM VARIANT LEARNING

Programming and Relearning

8. CHECK FOR AND CLEAR DTCS

Reading and Clearing Diagnostic Trouble Codes