Installation

HEATING / AIR CONDITIONING: COOLER EXPANSION VALVE: INSTALLATION

1. INSTALL COOLER EXPANSION VALVE

(a) Apply sufficient compressor oil to 2 new O-rings and the fitting surfaces of the cooler expansion valve.

Compressor oil:

ND-OIL8 or equivalent

(b) Install the 2 new O-rings to the No. 1 cooler evaporator sub-assembly.

(c) Using a 4 mm hexagon wrench, install the new cooler expansion valve with the 2 hexagon bolts.

Torque : 3.5 Nm (36 kgf-cm, 31 in-lbf)

2. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY Installation

3. CONNECT SUCTION HOSE SUB-ASSEMBLY (for TMMK Made)

(a) Remove the vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Connect the O-ring to the suction hose sub-assembly.

(d) Connect the suction hose sub-assembly.

(e) Move the hook connector in the direction indicated by the arrow in the illustration.





(f) Insert the pipe joint into the fitting hole securely and tighten a new bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

4. CONNECT SUCTION PIPE SUB-ASSEMBLY (for SIA Made)

(a) Remove the vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Connect the O-ring to the suction pipe sub-assembly.

(d) Connect the suction pipe sub-assembly.

(e) Move the hook connector in the direction indicated by the arrow in the illustration.





(f) Insert the pipe joint into the fitting hole securely and tighten a new bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

5. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY Installation

6. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Installation

7. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT Service and Repair

8. WARM UP ENGINE Service and Repair

9. INSPECT FOR REFRIGERANT LEAK Service and Repair