Installation
HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION
1. INSTALL COOLER CONDENSER ASSEMBLY
(a) Engage the 2 guides as shown in the illustration.
(b) Install the cooler condenser assembly with the 4 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.
Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-8 or equivalent
2. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Remove the vinyl tape from the tube and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring to the fitting surface of the tube joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the air conditioning tube and accessory assembly.
(d) Install the air conditioning tube and accessory assembly to the cooler condenser assembly with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
3. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE (for TMMK Made)
(a) Remove the vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring told the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the No. 1 cooler refrigerant discharge hose.
(d) Install the No. 1 cooler refrigerant discharge hose to the cooler condenser assembly with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. CONNECT DISCHARGE TUBE (for SIA Made)
(a) Remove the vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring the discharge tube.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(d) Install the discharge tube to the cooler condenser assembly with the bolt.
5. INSTALL RADIATOR SIDE DEFLECTOR LH
(a) Engage the guide and 3 claws to install the radiator side deflector LH.
6. INSTALL RADIATOR SIDE DEFLECTOR RH
(a) Engage the guide and 3 claws to install the radiator side deflector RH.
7. INSTALL UPPER RADIATOR SUPPORT (for 2AR-FE) Installation
8. INSTALL UPPER RADIATOR SUPPORT (for 2GR-FE) Installation
9. INSTALL HOOD LOCK ASSEMBLY Installation
10. INSTALL RADIATOR RESERVE TANK ASSEMBLY (for 2AR-FE) Installation
11. INSTALL RADIATOR RESERVE TANK ASSEMBLY (for 2GR-FE) Installation
12. INSTALL INLET AIR CLEANER ASSEMBLY (for 2AR-FE) Installation
13. INSTALL INLET NO. 1 AIR CLEANER (for 2GR-FE) Installation
14. INSTALL INLET NO. 2 AIR CLEANER (for 2GR-FE) Installation
15. INSTALL BATTERY (for 2GR-FE) Installation
16. INSTALL FRONT BUMPER ASSEMBLY
Installation
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
18. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT Service and Repair
19. WARM UP ENGINE Service and Repair
20. INSPECT FOR REFRIGERANT LEAK Service and Repair
21. ADJUST HOOD SUB-ASSEMBLY
Adjustments