Installation
AIR CONDITIONING: AIR CONDITIONING UNIT (for Sedan): INSTALLATION
1. INSTALL AIR CONDITIONING UNIT
(a) Install the air conditioning unit with the 3 screws.
2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY
(a) Install the air conditioning amplifier with the screw.
3. INSTALL INSTRUMENT PANEL REINFORCEMENT
(a) Provisionally tighten the air conditioning unit with the 3 screws.
(b) Install the instrument panel reinforcement and the air conditioning unit with the 9 bolts.
(c) Install the 3 screws, 3 bolts and the nut in the sequence shown in the illustration.
Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf for screw)
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf for nut)
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf for bolt)
(d) Install the wire harness with the clamps and connect the connectors.
(e) Engage the clamps.
(f) Install the ground wire with the bolt.
Torque : 3.2 Nm (33 kgf-cm, 28 in-lbf)
(g) Install the ground wire with the bolt. (for Cold area specification vehicles)
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(h) Install the drain hose into the position shown in the illustration.
NOTICE:
* Install the drain hose with its UP mark facing upward, within the 90 degree range shown in the illustration.
* Install the drain hose without twisting it.
4. INSTALL CONNECTOR NO. 2 HOLDER
(a) Connect the connectors and install the wire harness.
(b) Install the connector holder with the bolt.
Torque : 3.2 Nm (33 kgf-cm, 28 in-lbf)
5. INSTALL MAIN BODY ECU (DRIVER SIDE J/B)
(a) Install the main body ECU with the 2 bolts.
Torque : 3.2 Nm (33 kgf-cm, 28 in-lbf)
(b) Connect the 5 connectors and the 3 clamps.
6. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY
(a) Install the instrument panel brace with the bolt, screw and nut.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf for screw)
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf for nut)
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf for bolt)
(b) Engage the clamp.
7. INSTALL REAR NO. 3 AIR DUCT (for Cold Area Specification Vehicles)
(a) Engage the 4 claws and install the air duct.
8. INSTALL REAR NO. 1 AIR DUCT (for Cold Area Specification Vehicles)
(a) Engage the 2 claws and install the air duct.
9. INSTALL REAR NO. 2 AIR DUCT (for Cold Area Specification Vehicles)
(a) Engage the 4 claws and install the air duct.
10. INSTALL DEFROSTER NOZZLE ASSEMBLY
(a) Engage the 5 claws and install the defroster nozzle.
(b) Connect the 3 clamps and connector and install the wire harness.
11. INSTALL HEATER TO REGISTER DUCT ASSEMBLY
(a) Engage the 3 claws and install the heater to register duct.
12. INSTALL STEERING COLUMN ASSEMBLY Installation
13. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for Manual Transaxle) Installation
14. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for Manual Transaxle) Installation
15. INSTALL BRAKE PEDAL (for Automatic Transaxle) Installation
16. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
(a) Align the matchmarks and install the sliding yoke onto the power steering assembly with bolt B.
Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)
(b) Tighten bolt A.
Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)
17. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
18. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT
19. CONNECT POWER STEERING ECU Installation
20. INSTALL COMBINATION SWITCH ASSEMBLY Installation
21. INSTALL STEERING COLUMN COVER Installation
22. INSTALL STEERING WHEEL ASSEMBLY Installation
23. INSTALL STEERING PAD Installation
24. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
25. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY Installation
26. CONNECT ANTENNA CORD SUB-ASSEMBLY Installation
27. INSTALL INSTRUMENT PANEL BOX Installation
28. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY Installation
29. INSTALL INSTRUMENT PAD LOWER RH Installation
30. INSTALL INSTRUMENT PAD LOWER LH Installation
31. INSTALL REAR CONSOLE BOX ASSEMBLY Installation
32. INSTALL CONSOLE BOX CARPET Installation
33. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY Installation
34. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY Installation
35. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
36. INSTALL COWL SIDE TRIM BOARD RH Installation
37. INSTALL COWL SIDE TRIM BOARD LH Installation
38. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH Installation
39. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH Installation
40. INSTALL FRONT DOOR SCUFF PLATE RH Installation
41. INSTALL FRONT DOOR SCUFF PLATE LH Installation
42. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
43. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
44. INSTALL FRONT PILLAR GARNISH RH Installation
45. INSTALL FRONT PILLAR GARNISH LH Installation
46. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
47. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
48. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY Installation
49. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY Installation
50. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY Installation
51. INSTALL AIR CONDITIONING PANEL ASSEMBLY Installation
52. INSTALL STEREO OPENING COVER (w/o Radio Receiver) Installation
53. INSTALL RADIO RECEIVER ASSEMBLY Installation
54. INSTALL INSTRUMENT CLUSTER FINISH PANEL CENTER SUB-ASSEMBLY Installation
55. INSTALL COMBINATION METER ASSEMBLY Installation
56. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1 Installation
57. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation
58. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation
59. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER Installation
60. CONNECT HEATER WATER INLET HOSE
(a) Install the heater water inlet hose onto the heater unit.
NOTICE:
Perform the installation with the hose clip and mark at the correct angle as shown in the illustration.
61. CONNECT HEATER WATER OUTLET HOSE
(a) Install the heater water outlet hose onto the heater unit.
NOTICE:
Perform the installation with the hose clip and mark at the correct angle as shown in the illustration.
62. INSTALL LIQUID TUBE SUB-ASSEMBLY
(a) Remove the vinyl tape from the liquid tube and the connecting portion of the unit.
(b) Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of the liquid tube.
Compressor oil:
ND-OIL8 or the equivalent
(c) Install the O-ring onto the liquid tube.
(d) Connect the liquid tube to the unit.
63. INSTALL SUCTION TUBE SUB-ASSEMBLY
(a) Remove the vinyl tape from the suction tube and the connecting part of the unit.
(b) Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of the suction tube.
Compressor oil:
ND-OIL8 or the equivalent
(c) Install the O-ring onto the suction tube.
(d) Insert the tube joints securely into the fitting holes and tighten the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
64. ADD ENGINE COOLANT (for 1NZ-FE) Service and Repair
65. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
66. CHECK SRS WARNING LIGHT
Diagnosis System
67. CHARGE REFRIGERANT Service and Repair
68. WARM UP ENGINE Service and Repair
69. CHECK FOR ENGINE COOLANT LEAK (for 1NZ-FE) Testing and Inspection
70. CHECK FOR REFRIGERANT LEAK Service and Repair
71. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
72. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT Installation