Disassembly

BRAKE: BRAKE MASTER CYLINDER: DISASSEMBLY

1. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY (w/ VSC)

2. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER (w/ VSC)

3. REMOVE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY (w/ VSC)





(a) Fix the brake master cylinder in a vise between aluminum plates.

NOTICE:
Do not overtighten the vise.

(b) Using a pin punch and a hammer, tap out the straight pin and remove the brake master cylinder reservoir.

4. REMOVE MASTER CYLINDER RESERVOIR GROMMET (w/ VSC)

(a) Remove the 2 grommets from the master cylinder reservoir.

5. REMOVE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY (w/o VSC)





(a) Fix the brake master cylinder sub-assembly in a vise between aluminum plates.

NOTICE:
Do not overtighten the vise.

(b) Using a pin punch and hammer, tap out the straight pin.

(c) Remove the master cylinder reservoir and 2 grommets.

(d) Remove the filler cap and strainer from the master cylinder reservoir.

6. REMOVE BRAKE MASTER CYLINDER KIT (w/o VSC)





(a) Push in the piston and remove the snap ring using snap ring pliers.

(b) Push in the piston and remove the piston stopper bolt and gasket.





(c) Remove No. 1 piston from the master cylinder body by pulling it straight out.

NOTICE:
Do not scratch the inside of the cylinder body.

(d) Tap the flanged part against wooden blocks until the end of No. 2 piston comes out. When the end of No. 2 piston comes out, pull No. 2 piston straight out of the master cylinder body.





NOTICE:
Do not scratch the inside of the cylinder body.