Installation

BRAKE: BRAKE PEDAL SUPPORT: INSTALLATION

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad onto the brake pedal.

2. INSTALL BRAKE PEDAL BUSH

(a) Apply lithium soap base glycol grease to the 2 bushes.

(b) Install the 2 bushes onto the brake pedal.

3. INSTALL BRAKE PEDAL

(a) Install the brake pedal onto the pedal support with the brake pedal shaft and nut.

Torque : 37 Nm (375 kgf-cm, 27 ft-lbf)

4. INSTALL BRAKE PEDAL SUPPORT

(a) Install the pedal support with the bolt and 4 nuts.

Bolt - Torque : 24 Nm (241 kgf-cm, 17 ft-lbf)

Nut - Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Apply lithium soap base glycol grease to the push rod pin.

(b) Install the push rod clevis with the push rod pin and clip.

(a) Install a new stop light switch mounting adjuster onto the pedal support.

7. INSTALL STOP LIGHT SWITCH

(a) Insert the stop light switch into the adjuster until it just touches the brake pedal.

NOTICE:
Do not depress the brake pedal.

(b) Make a quarter turn clockwise to install the stop light switch.

NOTICE:
Do not depress the brake pedal.

HINT
The turning torque for installing the stop light switch:

Torque : 1.5 Nm (15 kgf-cm, 13 in-lb for less)

(c) Check the stop light switch clearance.

Stop light switch clearance:

0.5 to 2.6 mm (0.020 to 0.102 in.)

(d) Connect the wire harness clamp onto the pedal support.

(e) Connect the connector to the stop light switch.

8. INSPECT AND ADJUST BRAKE PEDAL Adjustments

9. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

10. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation

11. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

Hatchback: Installation

Sedan: Installation

12. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Hatchback: Installation

Sedan: Installation

13. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

Hatchback: Installation

Sedan: Installation

14. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

Hatchback: Installation

Sedan: Installation

15. INSTALL NO. 1 SWITCH HOLE BASE (for Hatchback) Installation

16. INSTALL FRONT PILLAR GARNISH RH

Hatchback: Installation

Sedan: Installation

17. INSTALL FRONT PILLAR GARNISH LH

Hatchback: Installation

Sedan: Installation

18. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

Hatchback: Installation

Sedan: Installation

19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Hatchback: Installation

Sedan: Installation

20. INSTALL COMBINATION METER ASSEMBLY

Hatchback: Installation

Sedan: Installation

21. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1

Hatchback: Installation

Sedan: Installation

22. INSTALL INSTRUMENT PANEL FINISH PANEL END RH

Hatchback: Installation

Sedan: Installation

23. INSTALL INSTRUMENT PANEL FINISH PANEL END LH

Hatchback: Installation

Sedan: Installation

24. INSTALL CENTER LOWER INSTRUMENT PANEL FINISH PANEL (for Sedan) Installation

25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

26. INSPECT SRS WARNING LIGHT

Diagnosis System