Installation

2GR-FE FUEL: FUEL TANK: INSTALLATION

1. INSTALL NO. 2 FUEL TANK CUSHION

(a) Install 7 new No. 2 fuel tank cushions to the fuel tank.

2. INSTALL FUEL MAIN TUBE SUPPORT

(a) Install the fuel main tube support with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

3. INSTALL FUEL PUMP TUBE SUB-ASSEMBLY

(a) Install the fuel pump tube to the fuel main tube support.

4. INSTALL FUEL TANK VENT HOSE

(a) Install the fuel tank vent hose.

5. INSTALL FUEL TANK ASSEMBLY

(a) Install the 4 clip nuts (Except SE Grade).

(b) Install the 4 clip nuts (for SE Grade).

(d) Set the fuel tank assembly onto the transmission jack.

(e) Raise the transmission jack so that the fuel tank vent hose can be connected. (*1)

NOTICE:
Slowly raise the jack to prevent the fuel tank assembly from dropping.

(f) Connect the fuel tank inlet pipe with the fuel filter pipe clamp. (*2)

(g) Tighten the 2 set bolts of the fuel tank bands. (*3)

Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

(h) Connect the No. 1 fuel tube.

(1) Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.

NOTICE:
* Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on any part of the connector.
* After connecting the connector, check if the fuel tube connector and the pipe are securely connected by pulling on them.
(i) Connect the fuel pump tube.

(1) Push the fuel tube connector into the pipe and push up the retainer so that the claws engage.

NOTICE:
* Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on any part of the connector.
* After connecting the connector, check if the fuel tube connector and the pipe are securely connected by pulling on them.
6. INSTALL FUEL TANK PROTECTOR LOWER CENTER

(a) Install the 4 bolts and fuel tank protector (Except SE Grade).

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

(b) Install the fuel tank protector with the 4 bolts and 2 clips (for SE Grade).

Bolt - Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

7. INSTALL REAR STABILIZER BAR NO. 1 BRACKET

(a) Install the 2 rear stabilizer bar No. 1 brackets with the 4 bolts.

Torque : 31 Nm (316 kgf-cm, 23 ft-lbf)

8. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Install the No. 3 parking brake cable assembly with the bolt and nut.

Bolt - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

Nut - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

9. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

(a) Install the No. 2 parking brake cable assembly with the bolt and nut.

Bolt - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

Nut - Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

10. INSTALL CENTER EXHAUST PIPE ASSEMBLY Installation

11. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE Installation

12. INSTALL FUEL TANK VENT TUBE SET PLATE Installation

13. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY Installation

14. ADD FUEL

15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

16. INSPECT FOR FUEL LEAK Testing and Inspection

17. INSPECT FOR EXHAUST GAS LEAK

18. INSTALL REAR FLOOR SERVICE HOLE COVER Installation

19. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type) Installation

20. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fold Down Seat Type) Installation

21. INSTALL REAR SEAT CUSHION ASSEMBLY (for Reclining Seat Type) Installation