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Home >> Toyota >> 2007 >> Yaris L4-1.5L (1NZ-FE) >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Removal and Replacement >> Transmission Installation

Transmission Installation

INSTALLATION





1. INSTALL MANUAL TRANSAXLE ASSEMBLY
(a) Align the input shaft with the clutch disc and install the manual transaxle onto the engine.
(b) Install the 7 bolts.
Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf)





2. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
(a) Install the engine mounting bracket LH with the 4 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)





3. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the engine mounting insulator LH with the 5 bolts.
Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
(b) Install the engine mounting bracket LH and engine insulator LH with the bolt and nut.
Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)





4. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING CONTROL BRACKET
(a) Install the engine mounting control bracket with the 4 bolts.
Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf)
5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
6. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
7. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
8. INSTALL FRONT AXLE ASSEMBLY LH
9. INSTALL FRONT AXLE ASSEMBLY RH
10. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
11. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: The installation procedure for the RH side is the same as that for the LH side.

12. INSTALL TIE ROD END SUB-ASSEMBLY LH
13. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT: The installation procedure for the RH side is the same as that for the LH side.

14. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 LH
15. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 RH

HINT: The installation procedure for the RH side is the same as that for the LH side.

16. INSTALL SPEED SENSOR FRONT LH (w/ ABS)
17. INSTALL SPEED SENSOR FRONT RH (w/ ABS)

HINT: The installation procedure for the RH side is the same as that for the LH side.

18. INSTALL FRONT AXLE HUB LH NUT
19. INSTALL FRONT AXLE HUB RH NUT

HINT: The installation procedure for the RH side is the same as that for the LH side.

20. INSTALL STARTER ASSEMBLY
21. CONNECT CONNECTOR
(a) Connect the back-up light switch connector.





22. CONNECT WIRE HARNESS
(a) Connect the wire harness with the bolt.
Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf)





23. INSTALL CONTROL CABLE BRACKET
(a) Install the control cable bracket with the 2 bolts.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)





24. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Connect the 2 cable ends and install the 2 washers and the 2 clips.
(b) Install 2 new clips onto the control cable bracket.





25. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Install the clutch release cylinder and clutch pipe with the 4 bolts.
Torque:
12 N*m (120 kgf*cm, 8.7 ft.*lbf) for bolt A
12 N*m (122 kgf*cm, 8.9 ft.*lbf) for bolt B





26. INSTALL BATTERY CARRIER
(a) Install the battery carrier with the 5 bolts.
Torque: 17 N*m (175 kgf*cm, 13 ft.*lbf)
27. INSTALL BATTERY TRAY
28. INSTALL BATTERY
29. INSTALL BATTERY CLAMP SUB-ASSEMBLY





30. INSTALL AIR CLEANER BRACKET
(a) Install the air cleaner bracket with the 2 bolts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
31. INSTALL AIR CLEANER ASSEMBLY
32. INSTALL CYLINDER HEAD COVER NO.2
33. INSTALL COWL TOP PANEL OUTER (for Hatchback)
34. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY NO.2 (for Hatchback)
35. INSTALL WINDSHIELD WIPER MOTOR AND LINK (for Hatchback)
36. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback)
37. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Hatchback)
38. INSTALL COWL TOP PANEL OUTER (for Sedan)
39. INSTALL FRONT AIR SHUTTER SEAL (for Sedan)
40. INSTALL WINDSHIELD WIPER MOTOR AND LINK (for Sedan)
41. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Sedan)
42. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan)
43. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan)
44. INSTALL HOOD TO COWL TOP SEAL
45. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
46. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
47. INSTALL HOOD SUB-ASSEMBLY
48. INSPECT HOOD SUB-ASSEMBLY
49. ADJUST HOOD SUB-ASSEMBLY
50. ADD TRANSAXLE OIL
51. INSPECT AND ADJUST TRANSAXLE OIL
52. INSTALL ENGINE UNDER COVER RH
53. INSTALL ENGINE UNDER COVER LH
54. INSTALL FRONT WHEELS
55. INSTALL STEERING SLIDE YOKE SUB-ASSEMBLY
56. INSTALL COLUMN HOLE COVER SILENCER SHEET
57. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
58. INSPECT ABS SPEED SENSOR SIGNAL (w/ ABS)
59. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
60. CHECK FOR EXHAUST GAS LEAKAGE
61. CHECK FOR TRANSAXLE OIL LEAKAGE

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