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For Sedan

POWER STEERING GEAR (for Sedan)

COMPONENTS (Part 1):




COMPONENTS (Part 2):




COMPONENTS (Part 3):




COMPONENTS (Part 4):





REMOVAL
1. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE HOOD SUB-ASSEMBLY
(a) Remove the 4 bolts and remove the hood.
4. REMOVE FRONT WIPER ARM HEAD CAP
5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
7. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH
8. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH
9. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
10. REMOVE FRONT WIPER MOTOR AND LINK
11. REMOVE FRONT AIR SHUTTER SEAL
12. REMOVE COWL TOP PANEL OUTER





13. REMOVE COLUMN HOLE COVER SILENCER SHEET
(a) Remove the floor carpet and 2 clips and remove the column hole cover silencer.





14. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY
(a) Use a seat belt to fix the steering wheel assembly, in order to avoid breakage of the spiral cable.





(b) Place matchmarks on the sliding yoke of the steering intermediate shaft assembly and the power steering.
(c) Loosen bolt A, remove bolt B and separate the steering intermediate shaft assembly.





15. REMOVE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
(a) Remove clip A, separate clip B from the body and separate No. 1 steering column hole cover sub-assembly.
16. REMOVE FRONT WHEEL
17. REMOVE TIE ROD END SUB-ASSEMBLY LH
18. REMOVE TIE ROD END SUB-ASSEMBLY RH

HINT: Use the same procedure for the RH side as for the LH side.

19. REMOVE FRONT STABILIZER LINK ASSEMBLY LH
20. REMOVE FRONT STABILIZER LINK ASSEMBLY RH

HINT: Use the same procedure for the RH side as for the LH side.

21. REMOVE FRONT SUSPENSION LOWER ARM LH
22. REMOVE FRONT SUSPENSION LOWER ARM RH

HINT: Use the same procedure for the RH side as for the LH side.

23. SUSPEND ENGINE ASSEMBLY
(a) 1NZ-FE
(1) Remove the bolt and remove the radio setting condenser.
(2) Remove the bolt and remove the air-fuel ratio sensor wiring bracket.





(3) Install the engine hanger with the bolt in the position shown in the illustration.
Part No.:
Engine hanger: 12281-21010
Bolt: 91642-81025
Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)
(4) Using an engine sling device and a chain block, support the engine assembly w/transaxle and front suspension crossmember.





24. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(a) Remove the bolt and separate the engine moving control rod.
(b) Support the front suspension crossmember with a transmission jack.





(c) Remove the 6 bolts and remove the suspension crossmember.





25. REMOVE POWER STEERING GEAR
(a) Remove the 2 bolts and 2 nuts and remove the power steering gear from the suspension crossmember.

NOTICE: Keep the nut from rotating while turning the bolt.

INSTALLATION





1. INSTALL POWER STEERING GEAR
(a) Install the power steering gear onto the front suspension crossmember with the 2 bolts and 2 nuts.
Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf)

NOTICE: Keep the nut from rotating while turning the bolt.

2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(a) Support the front suspension crossmember with a transmission jack.





(b) Provisionally install the front suspension crossmember onto the body with the 6 bolts.





(c) By inserting SST into the datum holes in the front suspension crossmembers RH and LH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.
SST 09670-00011
Torque:
70 N*m (714 kgf*cm, 52 ft.*lbf) for Bolt A
160 N*m (1,631 kgf*cm, 118 ft.*lbf) for Bolt B
95 N*m (969 kgf*cm, 70 ft.*lbf) for Bolt C

NOTICE:
^ Insert SST into the datum hole in a vertical orientation.
^ If SST can not be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.








(d) Install the engine moving control rod with the bolt.
Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf)
3. INSTALL FRONT SUSPENSION LOWER ARM LH
4. INSTALL FRONT SUSPENSION LOWER ARM RH

HINT: Use the same procedure for the LH side.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Use the same procedure for the LH side.

7. INSTALL TIE ROD END SUB-ASSEMBLY LH
8. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT: Use the same procedure for the LH side.

9. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)





10. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
(a) Install clip B onto the body portion and install No. 1 steering column hole cover sub-assembly onto the body portion with clip A.

NOTICE: Make sure that the lip portion of hole cover No. 1 is not damaged.





11. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
(a) Align the matchmarks and install the sliding yoke onto the intermediate shaft.
Torque: 28 N*m (290 kgf*cm, 21 ft.*lbf)
(b) Tighten bolt A.
Torque: 28 N*m (290 kgf*cm, 21 ft.*lbf)





12. INSTALL COLUMN HOLE COVER SILENCER SHEET
(a) Install the column hole cover silencer sheet with the 2 clips.
(b) Install the floor carpet.
13. INSTALL COWL TOP PANEL OUTER
14. INSTALL FRONT AIR SHUTTER SEAL
15. INSTALL WINDSHIELD WIPER MOTOR AND LINK
16. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
17. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH
18. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH
19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
20. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
21. INSTALL FRONT WIPER ARM HEAD CAP
22. PROVISIONALLY TIGHTEN HOOD SUB-ASSEMBLY
(a) Provisionally install the hood with the 4 bolts.

HINT: Tighten the bolts to the specified torque after inspecting the hood.

23. INSPECT HOOD SUB-ASSEMBLY
24. ADJUST HOOD SUB-ASSEMBLY
25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 ft.*lbf)
26. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
27. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
28. CHECK ABS SPEED SENSOR SIGNAL

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