For Hatchback

POWER STEERING GEAR (for Hatchback)

COMPONENTS (Part 1):

COMPONENTS (Part 2):

COMPONENTS (Part 3):

COMPONENTS (Part 4):

REMOVAL
1. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE HOOD SUB-ASSEMBLY
(a) Remove the 4 bolts and remove the hood.
4. REMOVE FRONT WIPER ARM HEAD CAP
5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH
6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
7. REMOVE HOOD TO COWL TOP SEAL
8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
9. REMOVE COWL TOP VENTILATOR LOUVER LH
10. REMOVE WINDSHIELD WIPER MOTOR AND LINK
11. REMOVE COWL TO REGISTER DUCT SUB-ASSEMBLY
12. REMOVE COWL TOP PANEL OUTER

13. REMOVE COLUMN HOLE COVER SILENCER SHEET
(a) Remove the floor carpet and 2 clips and remove the column hole cover silencer.

14. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY
(a) Use a seat belt to fix the steering wheel assembly, in order to avoid breakage of the spiral cable.

(b) Place the matchmarks on the sliding yoke of the steering intermediate shaft assembly and the power steering.
(c) Loosen bolt A, remove bolt B and separate the steering intermediate shaft assembly

15. REMOVE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
(a) Remove clip A, separate clip B from the body and separate No. 1 steering column hole cover sub-assembly.

NOTICE: Do not damage clip B.

16. REMOVE FRONT WHEEL
17. REMOVE TIE ROD END SUB-ASSEMBLY
18. REMOVE TIE ROD END SUB-ASSEMBLY

HINT: Use the same procedure for the RH side as for the LH side.

19. REMOVE FRONT STABILIZER LINK ASSEMBLY LH
20. REMOVE FRONT STABILIZER LINK ASSEMBLY RH

HINT: Use the same procedure for the RH side as for the LH side.

21. REMOVE FRONT SUSPENSION LOWER ARM LH
22. REMOVE FRONT SUSPENSION LOWER ARM RH

HINT: Use the same procedure for the RH side as for the LH side.

23. SUSPEND ENGINE ASSEMBLY
(a) 1NZ-FE
(1) Remove the bolt and remove the radio setting condenser.
(2) Remove the bolt and remove the air-fuel ratio sensor wiring bracket.

(3) Install the engine hanger with the bolt in the position shown in the illustration.
Part No.:
Engine hanger: 12281-21010
Bolt: 91642-81025
Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)
(4) Using an engine sling device and chain block, support the engine assembly with transaxle and front suspension crossmember.

24. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(a) Remove the bolt and separate the engine moving control rod.
(b) Support the front suspension crossmember with a tool such as a transmission jack.

25. REMOVE POWER STEERING GEAR
(a) Remove the 2 bolts and 2 nuts and remove the power steering gear from the suspension crossmember.

NOTICE: Keep the nut from rotating while turning the bolt.

INSTALLATION

1. INSTALL POWER STEERING GEAR
(a) Install the power steering gear onto the front suspension crossmember with the 2 bolts and 2 nuts.
Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf)

NOTICE: Keep the nut from rotating while turning the bolt.

2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
SST 09670-00010
(a) Support the front suspension crossmember with a tool such as transmission jack.

(b) Provisionally install the front suspension crossmember into the vehicle with the 6 bolts

(c) By inserting SST into the datum holes in the front suspension crossmembers RH and LH sides alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.
Torque:
70 N*m (714 kgf*cm, 52 ft.*lbf) for Bolt A
160 N*m (1,631 kgf*cm, 118 ft.*lbf) for Bolt B
95 N*m (969 kgf*cm, 70 ft.*lbf) for Bolt C

NOTICE:
^ Insert SST into the datum holes in a vertical orientation.
^ If SST can not be inserted into the datum holes vertically, loosen all the bolts and then insert SST again.

(d) Install the engine moving control rod with the bolt.
Torque: 120 N*m (1224 kgf*cm, 89 ft.*lbf)
3. INSTALL FRONT SUSPENSION LOWER ARM LH
4. INSTALL FRONT SUSPENSION LOWER ARM RH

HINT: Use the same procedure for the LH side.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Use the same procedure for the LH side.

7. INSTALL TIE ROD END SUB-ASSEMBLY LH
8. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT: Use the same procedure for the LH side.

9. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

10. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
(a) Install clip B onto the body portion and install No. 1 steering column hole cover sub-assembly onto the body portion with clip A.

NOTICE: Make sure that the lip portion of No. 1 steering column hole cover sub-assembly is not damaged.

11. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
(a) Align the matchmarks and install the sliding yoke onto the intermediate shaft.
Torque: 28 N*m (290 kgf*cm, 21 ft.*lbf)
(b) Tighten bolt A.
Torque: 28 N*m (290 kgf*cm, 21 ft.*lbf)

12. INSTALL COLUMN HOLE COVER SILENCER SHEET
(a) Install the column hole cover silencer sheet with the 2 clips.
(b) Install the floor carpet
13. INSTALL COWL TOP PANEL OUTER
14. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY
15. INSTALL WINDSHIELD WIPER MOTOR AND LINK
16. INSTALL COWL TOP VENTILATOR LOUVER LH
17. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
18. INSTALL HOOD TO COWL TOP SEAL
19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
20. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
21. INSTALL FRONT WIPER ARM HEAD CAP
22. TEMPORARILY TIGHTEN HOOD SUB-ASSEMBLY
(a) Provisionally install the hood with the 4 bolts.

HINT: Tighten the bolts to the specified torque after inspecting the hood.

23. INSPECT HOOD SUB-ASSEMBLY
24. ADJUST HOOD SUB-ASSEMBLY
25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
26. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
27. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
28. CHECK ABS SPEED SENSOR SIGNAL