Disassembly and Reassembly

DISASSEMBLY




1. REMOVE FUEL SENDER GAUGE ASSEMBLY

a. Disconnect the connector of the fuel sender gauge.




b. Release the lock as shown in the illustration and slide the fuel sender gauge to remove it.




2. REMOVE FUEL PUMP

a. Disconnect the connector of the fuel pump harness.




b. Disconnect the fuel pump filter hose.




c. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump.




d. Disengage the 2 claws and remove the fuel suction support.




e. Using a screwdriver with its tip wrapped in protective tape, disengage to he 5 claws, and remove the fuel pump filter and fuel pump from the fuel filter.

NOTE:
- Do not damage the fuel pump filter.
- Do not remove the suction filter.
- Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.




f. Disconnect the fuel pump harness.




g. Remove the O-ring.

REASSEMBLY

1. INSTALL FUEL PUMP

a. Apply gasoline to a new O-ring, and then install it into the fuel filter.

NOTE:
- Do not disassemble the fuel pump or the suction filter because they are nonreusable parts.




b. Connect the fuel pump harness.




2. INSTALL FUEL PUMP FILTER

a. Engage the 5 claws of the fuel pump.

NOTE:
- Do not remove the suction filter.
- Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.




b. Engage the 2 claws of the fuel suction support.




c. Engage the 2 claws of the fuel suction support and install the fuel filter and the fuel pump onto the fuel sub-tank.




d. Connect the fuel pump filter hose.




e. Connect the connector of the fuel pump harness.




3. INSTALL FUEL SENDER GAUGE ASSEMBLY

a. Install the fuel sender gauge by sliding it downward.




b. Connect the connector of the fuel sender gauge.