Water Pump: Service and Repair
WATER PUMPCOMPONENTS (Part 1):
COMPONENTS (Part 2):
COMPONENTS (Part 3) (for Hatchback):
COMPONENTS (Part 4) (for Sedan):
COMPONENTS (Part 5):
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE ENGINE COOLANT
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE FAN AND GENERATOR V BELT
5. REMOVE GENERATOR ASSEMBLY
6. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
7. REMOVE WATER PUMP PULLEY
(a) Using SST, hold the water pump pulley.
SST 09960-10010 (09962-01000, 09963-00700)
(b) Remove the 3 bolts and remove the water pump pulley.
8. REMOVE WATER PUMP ASSEMBLY
(a) Remove the 3 bolts and 2 nuts and remove the water pump assembly and gasket.
INSPECTION
1. INSPECT WATER PUMP ASSEMBLY
(a) Visually check the drain hole for coolant leakage.
(b) Turn the pulley and check that the water pump bearing moves smoothly and does not make any noise.
If necessary, replace the water pump assembly.
INSTALLATION
1. INSTALL WATER PUMP ASSEMBLY
(a) Install the water pump assembly through a new gasket with the 3 bolts and 2 nuts.
Torque: 11 N*m (112 kgf*cm, 8.1 ft.*lbf)
2. INSTALL WATER PUMP PULLEY
(a) Provisionally install the water pump pulley with the 3 bolts.
(b) Using SST, hold the water pump pulley.
SST 09960-10010 (09962-01000, 09963-00700)
(c) Tighten the 3 bolts to the specified torque.
Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf)
3. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH (for Hatchback)
4. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH (for Sedan)
5. INSTALL GENERATOR ASSEMBLY
6. INSTALL FAN AND GENERATOR V BELT
7. ADJUST FAN AND GENERATOR V BELT
8. INSPECT FAN AND GENERATOR V BELT
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
10. ADD ENGINE COOLANT
11. CHECK FOR ENGINE COOLANT LEAKAGE
12. INSTALL ENGINE UNDER COVER RH