Hydraulic Control Assembly - Antilock Brakes: Service and Repair
REMOVAL1. DRAIN BRAKE FLUID
NOTE: Immediately wash off any brake fluid that comes into contact with any painted surfaces.
2. REMOVE BATTERY
3. REMOVE BATTERY TRAY
4. REMOVE BATTERY CARRIER
5. REMOVE BRAKE ACTUATOR
a. Remove the clip and disconnect the wire harness.
b. Move the lock lever in the direction indicated by the arrow to release the lock and disconnect the brake actuator connector from the actuator.
c. Using SST, separate the brake tube from the front flexible hose.
SST 09023-00100
d. Using SST, separate the 2 brake tubes from the brake tube No. 1 way.
SST 09023-00100
e. Using SST, separate the 2 brake tubes from the brake master cylinder.
SST 09023-00100
f. Using SST, separate the 6 brake tubes from the brake actuator.
SST 09023-00100
g. Use tags or labels to identify the place to reconnect each brake tube.
h. Disconnect the brake tube clamp.
i. Remove the 3 bolts and the actuator with bracket.
6. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY
a. Remove the 2 nuts and the bracket.
INSTALLATION
1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY
a. Install the actuator bracket with the 2 nuts.
Torque: 5.4 Nm (55 kgf.cm, 48 in. lbs.)
NOTE: Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.
2. INSTALL BRAKE ACTUATOR
a. Provisionally install the 3 bolts onto the actuator bracket in the sequence shown in the illustration.
b. Tighten the 3 bolts in the sequence shown in the illustration.
Torque: 19 Nm (194 kgf.cm, 14 ft. lbs.)
c. Connect a new brake tube clamp.
d. Using SST, install each brake tube into the correct position of the actuator, as shown in the illustration.
SST 09023-00100
Torque: for use without SST 15 Nm (155 kgf.cm, 11 ft. lbs.) for use with SST 14 Nm (143 kgf.cm, 10 ft. lbs.)
HINT:
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
- This torque value is effective when SST is parallel to a torque wrench.
e. Using SST, install the 2 brake tubes onto the brake master cylinder.
SST 09023-00100
Torque: for use without SST 15 Nm (155 kgf.cm, 11 ft. lbs.) for use with SST 14 Nm (143 kgf.cm, 10 ft. lbs.)
HINT:
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
- This torque value is effective when SST is parallel to a torque wrench.
f. Using SST, install the 2 brake tubes onto the brake tube No. 1 way.
SST 09023-00100
Torque: for use without SST 15 Nm (155 kgf.cm, 11 ft. lbs.) for use with SST 14 Nm (143 kgf.cm, 10 ft. lbs.)
HINT:
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
- This torque value is effective when SST is parallel to a torque wrench.
g. Using SST, install the brake tube onto the front flexible hose.
SST 09023-00100
Torque: for use without SST 15 Nm (155 kgf.cm, 11 ft. lbs.) for use with SST 14 Nm (143 kgf.cm, 10 ft. lbs.)
HINT:
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
- This torque value is effective when SST is parallel to a torque wrench.
h. Connect the brake actuator connector.
3. INSTALL BATTERY CARRIER
4. INSTALL BATTERY TRAY
5. INSTALL BATTERY
6. FILL RESERVOIR WITH BRAKE FLUID
7. BLEED MASTER CYLINDER
8. BLEED BRAKE LINE
9. CHECK FLUID LEVEL IN RESERVOIR
10. CHECK FOR BRAKE FLUID LEAKAGE
11. CHECK ACTUATOR WITH INTELLIGENT TESTER