Curiosii for ever!: Car repair manuals for everyone.

Back Door (For Hatchback)

BACK DOOR (For Hatchback)

Back Door (For Hatchback):




Back Door (For Hatchback):




Back Door (For Hatchback):





DISASSEMBLY

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE CENTER STOP LIGHT COVER
3. REMOVE HIGH MOUNTED STOP LIGHT ASSEMBLY
4. REMOVE BACK DOOR TRIM BOARD ASSEMBLY





a. Using a screwdriver with its tip wrapped in protective tape, slide the handle plate of the back door trim board to disengage it.





b. Disengage the 3 claws and 9 clips and remove the back door trim board.

5. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY
6. REMOVE REAR WIPER MOTOR GROMMET
7. REMOVE REAR WIPER MOTOR





8. REMOVE BACK DOOR PANEL NO.2 PROTECTOR
a. Disengage the claw and clip, then remove back door panel protector No. 2.

NOTICE: Remove any tape remaining on the back door side.

9. REMOVE BACK DOOR PANEL NO.1 PROTECTOR

HINT: Use the same procedure as described for the No. 2 side.

10. REMOVE BACK DOOR LOCK ASSEMBLY





11. REMOVE BACK DOOR LOCK CYLINDER ASSEMBLY
a. Remove the bolt and back door lock cylinder assembly.





12. REMOVE BACK DOOR OUTSIDE HANDLE
a. Remove the back door outside handle from the back door panel.





13. REMOVE BACK DOOR LOCK ACTUATOR ASSEMBLY
a. Disconnect the connector.
b. Remove the 2 bolts and the back door lock actuator.

14. REMOVE REAR SPOILER COVER LH
15. REMOVE REAR SPOILER COVER RH
16. REMOVE REAR SPOILER
17. REMOVE NO. 1 LUGGAGE COMPARTMENT DOOR NAME PLATE
18. REMOVE NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE
19. REMOVE SYMBOL EMBLEM

REASSEMBLY

1. INSTALL SYMBOL EMBLEM
2. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE
3. INSTALL NO. 1 LUGGAGE COMPARTMENT DOOR NAME PLATE
4. INSTALL REAR SPOILER
5. INSTALL REAR SPOILER COVER LH
6. INSTALL REAR SPOILER COVER RH





7. INSTALL BACK DOOR LOCK ACTUATOR ASSEMBLY
a. Install the back door lock actuator with the 2 bolts.

Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf)

b. Connect the connector.





8. INSTALL BACK DOOR OUTSIDE HANDLE
a. Install the back door outside handle onto the back door panel.





9. INSTALL BACK DOOR LOCK CYLINDER ASSEMBLY
a. Install back door lock cylinder with the bolt.

Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf)

10. INSTALL BACK DOOR LOCK ASSEMBLY





11. INSTALL BACK DOOR PANEL NO.2 PROTECTOR
a. Apply Primer G to the installation part of back door panel protector No. 2.

NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

b. Engage the claw and clip and install the protector onto the back door panel, as shown in the illustration.

12. INSTALL BACK DOOR PANEL NO.1 PROTECTOR

HINT: Use the same procedure as described for the No. 2 side.

13. INSTALL REAR WIPER MOTOR
14. INSTALL REAR WIPER MOTOR GROMMET
15. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY
16. INSTALL BACK DOOR TRIM BOARD ASSEMBLY





a. Engage the 3 claws and 9 clips and install the back door trim board.





b. Slide the handle plate of the back door trim board to engage it.

17. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY
18. INSTALL CENTER STOP LIGHT COVER
19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)