Removal and Replacement

Generator:

Generator

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH
4. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
5. REMOVE ENGINE MOVING CONTROL ROD WITH BRACKET
6. REMOVE NO. 2 ENGINE MOUNTING STAY RH
7. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH
8. REMOVE FAN AND GENERATOR V BELT
9. REMOVE GENERATOR ASSEMBLY

a. Disconnect the generator connector.
b. Remove the nut and disconnect the wire harness from terminal B.
c. Remove the bolt and wire harness clamp bracket.
d. Remove the wire harness clamps.

e. Remove the 2 bolts and generator assembly.

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

a. Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.

b. Install the generator assembly with the 2 bolts.

Torque: Bolt A 21 N.m (215 kgf.cm, 15 ft.lbf)
Bolt B 52 N.m (530 kgf.cm, 38 ft.lbf)

c. Install the generator wire to terminal B with the nut.

Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)

d. Install the clamp bracket with the bolt.

Torque: 8.4 N.m (86 kgf.cm, 74 in.lbf)

e. Attach the clamp and connect the generator connector to the generator.

2. INSTALL FAN AND GENERATOR V BELT
3. INSTALL NO. 2 ENGINE MOUNTING BRACKET RH
4. INSTALL NO. 2 ENGINE MOUNTING STAY RH
5. INSTALL ENGINE MOVING CONTROL ROD WITH BRACKET
6. INSTALL FRONT WHEEL RH
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
8. PERFORM INITIALIZATION