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Parking Brake Cable: Service and Repair

PARKING BRAKE CABLE

Parking Brake Cable Components (Part 1):




Parking Brake Cable Components (Part 2):





REMOVAL

HINT:
^ Use the same procedures for the No. 2 and No. 3 parking brake cable assembly
^ The procedures listed below are for the No. 3 parking brake cable assembly

1. DISCHARGE AND RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
2. DISCONNECT SUCTION HOSE SUB-ASSEMBLY
3. DISCONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT)
4. DISCONNECT HEATER WATER HOSE B
5. DISCONNECT HEATER WATER HOSE A
6. REMOVE REAR NO. 2 FLOOR BOARD
7. REMOVE REAR DECK FLOOR BOX
8. REMOVE REAR NO. 3 FLOOR BOARD
9. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

10. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY
11. REMOVE NO. 2 STEERING WHEEL COVER LOWER
12. REMOVE NO. 3 STEERING WHEEL COVER LOWER
13. REMOVE STEERING PAD ASSEMBLY
14. REMOVE STEERING WHEEL ASSEMBLY
15. REMOVE TILT LEVER BRACKET
16. REMOVE STEERING COLUMN COVER
17. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
18. REMOVE FRONT DOOR SCUFF PLATE LH
19. REMOVE FRONT DOOR SCUFF PLATE RH
20. REMOVE COWL SIDE TRIM BOARD LH
21. REMOVE COWL SIDE TRIM BOARD RH
22. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY
23. REMOVE RADIO RECEIVER ASSEMBLY
24. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL
25. REMOVE GLOVE COMPARTMENT DOOR LOCK COVER
26. REMOVE GLOVE COMPARTMENT DOOR LOCK ASSEMBLY
27. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL
28. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
29. REMOVE POWER STEERING ECU
30. REMOVE SHIFT LEVER ASSEMBLY
31. REMOVE REAR NO. 3 AIR DUCT
32. REMOVE NO. 3 HEATER TO REGISTER DUCT
33. REMOVE NO. 1 HEATER TO REGISTER DUCT
34. REMOVE NO. 2 HEATER TO REGISTER DUCT
35. REMOVE DEFROSTER NOZZLE ASSEMBLY
36. REMOVE ECM
37. REMOVE HYBRID VEHICLE CONTROL ECU
38. REMOVE NETWORK GATEWAY ECU
39. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUBASSEMBLY
40. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY
41. REMOVE STEERING COLUMN ASSEMBLY
42. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
43. REMOVE FRONT SEAT ASSEMBLY LH/RH
44. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY
45. REMOVE CONSOLE BOX POCKET
46. REMOVE CONSOLE BOX CARPET
47. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY
48. REMOVE FRONT FLOOR FOOTREST
49. REMOVE CENTER AIRBAG SENSOR ASSEMBLY
50. REMOVE YAW RATE SENSOR (w/ VSC)
51. REMOVE NO. 1 CONSOLE BOX MOUNTING BRACKET
52. REMOVE PARKING BRAKE CONTROL PEDAL ASSEMBLY





53. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY
a. Unbend the parking brake pedal claw.
b. Remove the lock nut and adjusting nut of the No. 1 parking brake cable from the parking brake pedal.
c. Disengage the clip and remove the No. 1 parking brake cable from the parking brake pedal.

54. REMOVE REAR WHEEL
55. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY
56. SEPARATE PARKING BRAKE SHOE STRUT SET LH
57. REMOVE FRONT BRAKE SHOE
58. REMOVE PARKING BRAKE SHOE STRUT SET LH
59. REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH
60. REMOVE REAR BRAKE SHOE
61. REMOVE REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY
62. REMOVE HEATED OXYGEN SENSOR
63. REMOVE FRONT FLOOR PANEL BRACE
64. REMOVE FRONT EXHAUST PIPE ASSEMBLY
65. REMOVE PARKING BRAKE CABLE HEAT INSULATOR
a. Remove the 2 nuts and separate the parking brake cable heat insulator.








66. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY
a. Remove the bolt and No. 3 parking brake cable from the backing plate.
b. Remove the bolts, button and No. 3 parking brake cable.
c. Disconnect the No. 3 parking brake cable from the parking brake equalizer.

INSTALLATION

HINT:
^ Use the same procedures for the No. 2 and No. 3 parking brake cable assembly
^ The procedures listed are for the No. 3 parking brake cable assembly

1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
a. Connect the No. 3 parking brake cable to the parking brake equalizer.





b. Install the No. 3 parking brake cable with the bolts and button.
Torque:
5.4 Nm (55 kgf-cm, 48 inch lbs.) (Bolt A)
6.0 Nm (61 kgf-cm, 53 inch lbs.) (Bolt B)





c. Install the No. 3 parking brake cable to the backing plate with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)

2. INSTALL PARKING BRAKE CABLE HEAT INSULATOR
a. Install the parking brake heat insulator with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)

3. INSTALL FRONT EXHAUST PIPE ASSEMBLY
4. INSTALL FRONT FLOOR PANEL BRACE
5. INSTALL HEATED OXYGEN SENSOR
6. APPLY HIGH TEMPERATURE GREASE
7. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY
8. INSTALL REAR BRAKE SHOE
9. INSTALL REAR BRAKE SHOE RETURN SPRING
10. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH
11. INSTALL PARKING BRAKE SHOE STRUT SET LH
12. INSTALL FRONT BRAKE SHOE
13. CONNECT PARKING BRAKE SHOE STRUT SET LH)
14. CHECK REAR DRUM BRAKE INSTALLATION
15. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY
16. ADJUST REAR DRUM BRAKE SHOE CLEARANCE
17. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)

18. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
19. CHECK FOR EXHAUST GAS LEAKAGE





20. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY
a. Pass the No. 1 parking brake cable through the pedal bracket and hold it with a new clip.
b. Pass the parking brake cable through the pedal guide. Temporarily tighten the adjusting nut and lock nut.

HINT: Fully tighten the adjusting nut and lock nut when adjusting the parking brake pedal free play.

c. Bend the parking brake pedal claw fully

21. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY
22. INSTALL NO. 1 CONSOLE BOX MOUNTING BRACKET
23. INSTALL YAW RATE SENSOR (w/ VSC)
24. INSTALL CENTER AIRBAG SENSOR ASSEMBLY
25. INSTALL FRONT FLOOR FOOTREST
26. INSTALL FRONT SEAT ASSEMBLY LH/RH
27. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
28. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUBASSEMBLY
29. FULLY TIGHTEN AIR CONDITIONING UNIT ASSEMBLY
30. INSTALL STEERING COLUMN ASSEMBLY
31. INSTALL LOWER INSTRUMENT PANEL SUBASSEMBLY
32. INSTALL SHIFT LEVER ASSEMBLY
33. INSTALL POWER STEERING ECU
34. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY
35. INSTALL COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT)
36. INSTALL SUCTION HOSE SUB-ASSEMBLY
37. CHECK FOR REFRIGERANT LEAKAGE
38. POSITION SPIRAL CABLE SUB-ASSEMBLY
39. INSTALL STEERING COLUMN COVER
40. INSTALL TILT LEVER BRACKET
41. INSTALL STEERING WHEEL ASSEMBLY
42. INSTALL STEERING PAD ASSEMBLY
43. INSPECT STEERING PAD ASSEMBLY
44. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
45. INSTALL REAR NO. 3 FLOOR BOARD
46. INSTALL REAR DECK FLOOR BOX
47. INSTALL REAR NO. 2 FLOOR BOARD
48. ADD ENGINE COOLANT
49. CHARGE REFRIGERANT
50. CHECK FOR ENGINE COOLANT LEAKAGE
51. WARM UP ENGINE
52. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
53. CHECK SRS WARNING LIGHT
54. PERFORM TORQUE SENSOR ZERO POINT CALIBRATION
55. PERFORM INITIALIZATION

NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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