Part 1

REASSEMBLY

1. INSTALL FRONT DRIVE PINION REAR TAPERED ROLLER BEARING
(a) Using SST and a press, install a new front drive pinion rear tapered roller bearing in to the differential case.
SST 09710-30031 (09710-03161)

(b) Place the plate washer onto the transaxle case.
(c) Using SST and a press, press a new front drive pinion rear tapered roller bearing outer race in to the transaxle case.
SST 09350-32014 (09351-32111, 09351-32130)

2. INSTALL FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING
(a) Install the speedometer drive gear to the differential case.

(b) Using SST and a press, install the new front drive pinion front tapered roller bearing in to the differential case.
SST 09350-32014 (09351-32090, 09351-32130)

(c) Using SST and a press, press a new front drive pinion front tapered roller bearing outer race in to the transaxle housing.
SST 09350-32014 (09351-32111, 09351-32130)

3. INSTALL TRANSAXLE CASE OIL SEAL
(a) Using SST and a hammer, drive in a new transaxle case oil seal.
SST 09350-32014 (09351-32111, 09351-32130)
(b) Coat the lip of transaxle case oil seal with MP grease.

4. INSTALL TRANSAXLE HOUSING OIL SEAL
(a) Using SST and a hammer, drive in a new transaxle housing oil seal.
SST 09350-32014 (09351-32130, 09351-32150)
(b) Coat the lip of transaxle housing oil seal with MP grease.

5. INSTALL UNDERDRIVE CYLINDRICAL ROLLER BEARING
(a) Using SST and a press, install the underdrive cylindrical roller bearing to the transaxle housing.
SST 09350-32014 (09351-32140)

(b) Install the roller bearing retainer with a new seal washer and the bolt to the transaxle housing.
Torque: 17 Nm (173 kgf-cm, 13 ft. lbs.)

6. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE
(a) Using a plastic hammer, install the differential gear lube apply tube to the transaxle housing.

NOTICE: Be careful not to bend or damage the tube.

7. INSTALL TRANSMISSION LUBE APPLY TUBE
(a) Using a plastic hammer, install the transmission lube apply tube to the transaxle housing.

NOTICE: Be careful not to bend or damage the tube.

8. INSTALL NO. 2 TRANSAXLE APPLY TUBE CLAMP
(a) Install the No. 2 transaxle apply tube clamp with the bolt to the transaxle housing.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
9. INSTALL NO. 1 TRANSAXLE APPLY TUBE CLAMP
(a) Install the 2 clamps with the 2 bolts to the transaxle housing.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)

10. INSTALL COUNTER DRIVEN GEAR CYLINDRICAL ROLLER BEARING
(a) Using SST and a press, install the counter driven gear cylindrical roller bearing to the transaxle case.
SST 09350-32014 (09351-32090)
11. INSTALL NO. 3 TRANSMISSION CASE PLATE
(a) Install the No. 3 transmission case plate with the bolt to the transaxle case.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)

12. INSTALL B-4 ACCUMULATOR PISTON
(a) Coat a new O-ring with ATF and install them to the B-4 accumulator piston.
(b) Install the B-4 accumulator piston and compression spring to the transaxle case.

(c) Clean the threads of the screws and case with white gasoline.
(d) Install a new No. 2 transmission case plate gasket and No. 2 transmission case plate in place to the transaxle case.
(e) Install and tighten the 2 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)

(f) Apply adhesive or equivalent to the 7 screws.
Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(g) Using a "TORX" wrench, install the 7 screws.
Torque: 7.5 Nm (76 kgf-cm, 66 inch lbs.)

13. INSTALL CAM GUIDE SLEEVE
(a) Install the cam guide sleeve to the transaxle case.

14. INSTALL PARKING LOCK SLEEVE
(a) Install the spring guide sleeve with the protruding portion facing up.

15. INSTALL PARKING LOCK PAWL
(a) Place the pawl stopper plate on the protruding portion of the lock sleeve to the transaxle case.

(b) Install the spring guide sleeve and torsion spring with the 2 bolts.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)

(d) Install the parking lock pawl shaft and pawl shaft clamp with a bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)

16. INSTALL UNDERDRIVE BRAKE PISTON
(a) Coat 2 new O-rings with ATF and Install the 2 O-rings to the underdrive brake piston.

(b) Place the underdrive brake piston into the case with the cup side up, being careful not to damage the O-rings.

17. INSTALL UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY
(a) Install the underdrive brake return spring sub-assembly to the transaxle case.

18. INSTALL NO. 2 UNDERDRIVE CLUTCH DISC
(a) Install the 3 plates, 3 discs and flange in order.
Install in order:
D = Disc P = Plate F = Flange
P - D - P - D - P - D - F

HINT: Install the flange with the flat side facing downward.

(b) Place SST on the flange, and compress the flange with a press.
SST 09350-32014 (09351-32070)
(c) Using a screwdriver, install the No. 2 underdrive clutch flange hole snap ring to the transaxle case.

HINT: Be sure the end gap of the snap ring is not aligned with one of the cutouts.

19. INSPECT PACK CLEARANCE OF UNDERDRIVE BRAKE

20. INSTALL OVERDRIVE CLUTCH DRUM OIL SEAL RING
(a) Coat 2 new overdrive clutch drum oil seal rings with ATF and install the 2 overdrive clutch drum oil seal rings to the transaxle case.

21. INSTALL UNDERDRIVE 1 WAY CLUTCH ASSEMBLY
(a) Install the underdrive 1 way clutch assembly to the transaxle case.

22. INSTALL UNDERDRIVE 1 WAY CLUTCH RETAINER
(a) In the place shown in the illustration (the space between the 1 way clutch outer race and case), push the underdrive 1 way clutch retainer in until you hear a "click".
23. INSTALL UNDERDRIVE CLUTCH DRUM SUB-ASSEMBLY
(a) Coat the underdrive clutch drum thrust washer with petroleum jelly and install it on to underdrive 1 way clutch assembly.
(b) Align the flukes of discs in the underdrive brake.
(c) Install the underdrive clutch drum sub-assembly.

(d) Turn the underdrive clutch assembly. The clutch assembly should turn freely counterclockwise and should lock clockwise.

(e) Install the assembled bearing and race, with the thrust needle roller bearing facing upward.

Assembled Bearing And Race: mm (inch):

24. INSPECT HEIGHT OF CLUTCH ASSEMBLY
25. INSPECT PISTON STROKE OF UNDERDRIVE CLUTCH

26. INSTALL UNDERDRIVE PLANETARY SUN GEAR SUB-ASSEMBLY
(a) Remove the underdrive planetary sun gear from the counter shaft assembly.
(b) Remove the underdrive input shaft needle roller bearing and underdrive input shaft thrust bearing race.

(c) Install the underdrive planetary sun gear sub-assembly to the transaxle case.
(d) Coat the underdrive input shaft needle roller bearing and underdrive input shaft thrust bearing race with petroleum jelly and install it on the transaxle case.
27. INSTALL COUNTER SHAFT ASSEMBLY
(a) Align the flukes of the discs in the underdrive clutch.
(b) Install the needle roller bearing with the bearing facing upward.

Bearing And Race: mm (inch):

(c) Install the counter shaft assembly to the transaxle case.
28. INSPECT HEIGHT OF COUNTER SHAFT
29. INSTALL COUNTER DRIVE GEAR BEARING
(a) Install the new counter drive gear bearing to the counter drive gear.
(b) Install the new snap ring to the counter drive gear bearing.
SST 09350-32014 (09351-32120)

30. INSTALL COUNTER DRIVE GEAR
(a) Using SST and a press, install the counter drive gear.
SST 09350-32014 (09351-32150, 09351-32130)

31. INSTALL INTERMEDIATE SHAFT SUB-ASSEMBLY
(a) Install the intermediate shaft sub-assembly to the transaxle case.

(b) Using SST to hold the counter drive gear, install the new counter drive gear nut.
SST 09960-10010 (09962-01000, 09963-01000)
Torque: 180 Nm (1,835 kgf-cm, 133 ft. lbs.)
32. INSPECT DRIVE GEAR PRELOAD
33. TIGHTEN COUNTER DRIVE GEAR NUT

34. INSTALL COUNTER DRIVEN GEAR
(a) Install the thrust needle roller bearing to the transaxle case.

Bearing: mm (inch):

(b) Using SST and a press, press in the counter driven gear.
SST 09350-32014 (09351-32100, 09351-32140)

(c) Using SST to hold the counter shaft assembly, tighten a new counter driven gear nut.
SST 09350-32014 (09351-32032)
Torque: 180 Nm (1,835 kgf-cm, 133 ft. lbs.)
35. INSPECT END PLAY OF COUNTER SHAFT

36. TIGHTEN COUNTER DRIVEN GEAR NUT
(a) Using a pin punch and hammer, stake the counter driven gear nut.

37. INSTALL REAR TRANSMISSION CASE COVER
(a) Remove any packing material and be careful not to get oil on the contacting surfaces of the rear transmission case cover or transaxle case.
(b) Apply FIPG sealant to the transmission case cover rear.
FIPG: Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

(c) Install and tighten the 13 bolts.
Torque: 10 Nm (102 kgf-cm, 7 ft. lbs.)

HINT: Each bolt length is indicated in the illustration.

Bolt length:
Bolt A: 25 mm (0.98 inch)
Bolt B: 32 mm (1.26 inch)
38. INSPECT INTERMEDIATE SHAFT SUB-ASSEMBLY

39. INSTALL 1ST AND REVERSE BRAKE PISTON
(a) Coat the 2 new O-rings with ATF and install 2 new O-rings to the 1st and reverse brake piston.

(b) Place the 1st and reverse brake piston into the bore of the case, facing the spring seats upward.

NOTICE: Be careful not to damage the O-rings.

40. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
(a) Install the 1st and reverse brake return spring sub-assembly and snap ring in place.

(b) Place SST on the 1st and reverse brake return spring sub-assembly, and compress the 1st and reverse brake return spring sub-assembly with a press.
SST 09350-32014 (09351-32040)
(c) Using snap ring pliers, install the snap ring.

HINT: Visually check to make sure it is fully seated and centered by the 3 lugs on the spring retainer. Be sure the end gap of snap ring is aligned with the spring retainer claw.

41. INSTALL 1ST AND REVERSE BRAKE CLUTCH DISC
(a) Install the 1st and reverse brake clutch discs and plates in order.

HINT: 6 plates and 6 discs.

Install in order:
D = Disc P = Plate
P - D - P - D - P - D - P - D - P - D - P - D

(b) Install the outer flange with the flat side facing downward.

(c) Using a screwdriver, install the snap ring to the transaxle case.

HINT: Be sure the snap ring end gap is not aligned with one of the cutouts.

42. INSPECT PACK CLEARANCE OF FIRST AND REVERSE BRAKE

43. INSTALL REAR PLANETARY GEAR ASSEMBLY
(a) Coat the thrust needle roller bearing and thrust bearing race with petroleum jelly and install them on to the intermediate shaft sub-assembly.

Bearing And Race: mm (inch):

(b) Coat the No. 2 planetary carrier thrust washer with petroleum jelly and install it on to the rear planetary gear assembly.

HINT: Make sure that the different lug shapes match the corresponding openings on the gear.

(c) Align the spline of the rear planetary gear assembly with the flukes of the discs and install the rear planetary gear assembly in to the 1st and reverse brake discs.

(d) Check the part "A" of the rear planetary gear assembly is below the upper surface of the flange.
SST 09350-32014 (09351-32050)

(e) Place the No. 2 1 way clutch assembly into the case, with the shiny side facing upward.
(f) Install the No. 2 1 way clutch assembly onto the inner race while turning the rear planetary gear assembly clockwise with SST.
SST 09350-32014 (09351-32050)
(g) Check that the rear planetary gear assembly turns freely clockwise and locks if turned counterclockwise.

(h) Coat the No. 2 planetary carrier thrust washer with petroleum jelly and install it on to the rear planetary gear assembly.

(i) Be sure the end gap of the snap ring is not aligned with one of the cutouts.

44. INSTALL 2ND BRAKE CLUTCH DISC
(a) Install the flange with the flat side facing upward.

(b) Install the 3 discs and 3 plates in order to the transaxle case.
Install in order:
D = Disc P = Plate
D - P - D - P - D - P

45. INSTALL 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY
(a) Install each of the 2nd brake piston return spring sub-assembly over the protrusions in the transaxle case.