Parking Brake Cable: Service and Repair

PARKING BRAKE CABLE

COMPONENTS (Part 1):

COMPONENTS (Part 2):

REMOVAL

HINT: For parking brake cable assembly No. 2, perform the same procedure to the parking brake cable assembly No. 3.

1. REMOVE REAR WHEEL
2. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.

3. SEPARATE PARKING BRAKE SHOE STRUT SET LH (for TMC Made)
4. REMOVE FRONT BRAKE SHOE (for TMC Made)
5. REMOVE PARKING BRAKE SHOE STRUT SET LH (for TMC Made)
6. REMOVE AUTOMATIC ADJUST LEVER LH (for TMC Made)
7. REMOVE REAR BRAKE SHOE (for TMC Made)
8. REMOVE REAR BRAKE DRUM SUB-ASSEMBLY (for TMMC Made)
9. REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH (for TMMC Made)
10. REMOVE FRONT BRAKE SHOE (for TMMC Made)
11. REMOVE PARKING BRAKE SHOE STRUT SET LH (for TMMC Made)
12. REMOVE REAR BRAKE SHOE (for TMMC Made)

13. SEPARATE PARKING BRAKE CABLE ASSEMBLY NO. 3
(a) Remove the bolt, and disconnect the parking brake cable assembly No. 3 from the backing plate.
14. REMOVE EXHAUST PIPE ASSEMBLY FRONT

15. REMOVE FRONT FLOOR HEAT INSULATOR NO. 1
(a) Remove the 3 nuts and front floor heat insulator No.1.

16. REMOVE FRONT FLOOR HEAT INSULATOR NO. 2
(a) Remove the 2 nuts and front floor heat insulator No.2.
17. REMOVE PARKING BRAKE CABLE ASSEMBLY NO. 1
(a) Disconnect the parking brake cable assembly No. 1 from the equalizer and remove the parking brake cable assembly No. 1.
18. REMOVE FUEL TANK PROTECTOR NO. 1
(a) Remove the 5 nuts and fuel tank protector No. 1.

19. REMOVE PARKING BRAKE CABLE ASSEMBLY NO. 3
(a) Using a clip remover, disconnect the skid control sensor wire harness clip from the clamp.
(b) Remove the 4 bolts and cable retainer from the body.
(c) Disconnect the parking brake cable assembly No. 3 from the equalizer, and remove the parking brake cable assembly No. 3.

INSTALLATION
1. INSTALL PARKING BRAKE CABLE ASSEMBLY NO. 3
(a) Connect the parking brake cable assembly No. 3 to the equalizer.
(b) Install the parking brake cable assembly No. 3 with the 4 bolts and cable retainer.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)

2. INSTALL FUEL TANK PROTECTOR NO. 1
(a) Install the fuel tank protector No. 1 with the 5 nuts.
Torque: 5.5 Nm (55 kgf-cm, 48 inch lbs.)
3. INSTALL PARKING BRAKE CABLE ASSEMBLY NO. 1
(a) Connect the parking brake cable assembly No. 1 to the equalizer and install the parking brake cable assembly No. 1.

4. INSTALL FRONT FLOOR HEAT INSULATOR NO. 2
(a) Install the front floor heat insulator No. 2 with the 2 nuts.
Torque: 5.5 Nm (55 kgf-cm, 48 inch lbs.)

5. INSTALL FRONT FLOOR HEAT INSULATOR NO. 1
(a) Install the front floor heat insulator No. 1 with the 3 nuts.
Torque: 5.5 Nm (55 kgf-cm, 48 inch lbs.)
6. INSTALL EXHAUST PIPE ASSEMBLY FRONT

7. CONNECT PARKING BRAKE CABLE ASSEMBLY NO. 3
(a) Connect the parking brake cable assembly No. 3 to the backing plate with the bolt.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)
8. APPLICATION HIGH TEMPERATURE GREASE (for TMC Made)
9. INSTALL PARKING BRAKE SHOE LEVER LH (for TMC Made)
10. INSTALL REAR BRAKE SHOE (for TMC Made)
11. INSTALL REAR BRAKE SHOE RETURN SPRING (for TMC Made)
12. INSTALL AUTOMATIC ADJUST LEVER LH (for TMC Made)
13. INSTALL PARKING BRAKE SHOE STRUT SET LH (for TMC Made)
14. INSTALL FRONT BRAKE SHOE (for TMC Made)
15. INSTALL PARKING BRAKE SHOE STRUT SET LH (for TMC Made)
16. CHECK REAR DRUM BRAKE (for TMC Made)
17. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY (for TMC Made)
18. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (for TMC Made)
19. APPLICATION HIGH TEMPERATURE GREASE (for TMMC Made)
20. INSTALL REAR BRAKE SHOE LEVER SUBASSEMBLY (for TMMC Made)
21. INSTALL REAR BRAKE SHOE (for TMMC Made)
22. INSTALL PARKING BRAKE SHOE STRUT SET LH (for TMMC Made)
23. INSTALL FRONT BRAKE SHOE (for TMMC Made)
24. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH (for TMMC Made)
25. CHECK REAR DRUM BRAKE INSTALLATION (for TMMC Made)
26. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY (for TMMC Made)
27. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (for TMC Made)
28. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
29. INSPECT PARKING BRAKE LEVER TRAVEL
30. ADJUST PARKING BRAKE LEVER TRAVEL
31. CHECK EXHAUST LEAKAGE