Removal and Replacement

RADIATOR

COMPONENTS (Part 1):

COMPONENTS (Part 2):

COMPONENTS (Part 3):

COMPONENTS (Part 4):

REMOVAL
1. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
2. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE ENGINE UNDER COVER LH
5. DRAIN ENGINE COOLANT
6. REMOVE V-BANK COVER SUB-ASSEMBLY
7. REMOVE COOL AIR INTAKE DUCT SEAL
8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
9. REMOVE AIR CLEANER INLET SUB-ASSEMBLY
10. REMOVE NO. 1 AIR CLEANER INLET
11. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light)
12. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light)
13. REMOVE FRONT BUMPER ENERGY ABSORBER

14. SEPARATE RADIATOR RESERVE TANK HOSE
(a) Separate the radiator reserve tank hose from the radiator assembly.

15. DISCONNECT RADIATOR HOSE INLET
(a) Separate the radiator inlet hose from the radiator assembly.

16. DISCONNECT RADIATOR HOSE OUTLET
(a) Separate the radiator outlet hose from the radiator assembly.

17. DISCONNECT NO. 1 OIL COOLER INLET HOSE
(a) Separate the No. 1 oil cooler inlet hose from the radiator assembly.

18. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE
(a) Separate the No. 1 oil cooler outlet hose from the radiator assembly.
19. REMOVE RADIATOR SUPPORT UPPER
(a) Disconnect the horn connector.

(b) Remove the 3 bolts and separate the hood lock assembly from the radiator support upper.

(d) Remove the 5 bolts and radiator support upper.

20. REMOVE FAN SHROUD
(a) Remove the 3 clamps and connector.

(b) Release the 3 snap fits and lift the fan assembly with motor from the radiator.

21. REMOVE RADIATOR ASSEMBLY
(a) Remove the 4 bolts and separate the condenser assembly from the radiator assembly.

(b) Remove the radiator assembly from the body.

22. REMOVE RADIATOR SUPPORT CUSHION
(a) Remove the 2 radiator support cushions from the radiator assembly.

23. REMOVE RADIATOR SUPPORT LOWER
(a) Remove the 2 radiator support lowers from the radiator assembly.

INSTALLATION

1. INSTALL RADIATOR SUPPORT LOWER
(a) Install the 2 radiator support lowers to the radiator assembly.

2. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 radiator support cushions to the radiator assembly.

3. INSTALL RADIATOR ASSEMBLY
(a) Install the radiator to the body.

(b) Install the condenser assembly with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)

4. INSTALL FAN SHROUD
(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.

(b) Connect the fan motor connector.

5. INSTALL RADIATOR SUPPORT UPPER
(a) Install the radiator support upper with the 5 bolts.
Torque: 7.0 Nm (71 kgf-cm, 62 inch lbs.)

(b) Install the hood lock assembly to the radiator support upper with the 3 bolts.
Torque: 7.5 Nm (77 kgf-cm, 66 inch lbs.)

(c) Install the hood lock control cable assembly to the radiator support upper with the clamp.
(d) Connect the 2 horn connectors.

6. CONNECT NO. 1 OIL COOLER OUTLET TUBE
(a) Connect the No. 1 oil cooler outlet tube to the radiator assembly.

7. CONNECT NO. 1 OIL COOLER INLET TUBE
(a) Connect the No. 1 oil cooler inlet tube to the radiator assembly.

8. CONNECT RADIATOR HOSE OUTLET
(a) Connect the radiator hose outlet to the radiator assembly.

9. CONNECT RADIATOR HOSE INLET
(a) Connect the radiator hose inlet to the radiator assembly.

10. CONNECT RADIATOR RESERVOIR TANK HOSE
(a) Connect the radiator reservoir tank hose to the radiator assembly.
11. INSTALL FRONT BUMPER ENERGY ABSORBER
12. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light)
13. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light)
14. INSTALL NO. 1 AIR CLEANER INLET
15. INSTALL AIR CLEANER INLET SUB-ASSEMBLY
16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
17. INSTALL COOL AIR INTAKE DUCT SEAL
18. INSTALL V-BANK COVER SUB-ASSEMBLY
19. ADD ENGINE COOLANT
20. CHECK FOR ENGINE COOLANT LEAKS
21. INSTALL ENGINE UNDER COVER RH
22. INSTALL ENGINE UNDER COVER LH
23. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
24. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH