Removal & Installation

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE RADIATOR RESERVE TANK ASSEMBLY
a. Separate the radiator reserve tank hose.
b. Remove the radiator reserve tank assembly.

3. DRAIN BRAKE FLUID

NOTE: If brake fluid leaks onto any painted surface, immediately clean it off completely.

4. REMOVE BRAKE ACTUATOR




a. Release the lock lever and disconnect the actuator connector.




b. Using SST, disconnect the 6 brake lines from the actuator assembly with bracket.

SST 09023-00101




c. Use tags or make a memo to identify the places to reconnect.

HINT:
- *1: To Front Wheel Cylinder RH
- *2: To Front Wheel Cylinder LH
- *3: To Rear Wheel Cylinder RH
- *4: To Rear Wheel Cylinder LH
- *5: From 2nd Master Cylinder
- *6: From 1st Master Cylinder




d. Remove the 3 bolts and actuator assembly from the body with bracket.

NOTE: Do not damage the brake tubes and wire harness.

INSTALLATION

1. INSTALL BRAKE ACTUATOR (w/o VSC)




a. Install the actuator assembly with bracket to the body with the 3 bolts.

Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)

NOTE: Do not damage the brake tubes and wire harness.




b. Temporarily tighten each brake tube to the correct positions of the actuator assembly with bracket as shown in the illustration.

HINT:
- *1: To Front Wheel Cylinder RH
- *2: To Front Wheel Cylinder LH
- *3: To Rear Wheel Cylinder RH
- *4: To Rear Wheel Cylinder LH
- *5: From 2nd Master Cylinder
- *6: From 1st Master Cylinder




c. Using SST, fully tighten each brake tube.

SST 09023-00101

Torque:
without SST 15 N.m (155 kgf.cm, 11 ft.lbf)

with SST 14 N.m (143 kgf.cm, 10 ft.lbf)

NOTE:
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.)
- This torque value is effective when SST is parallel to a torque wrench.




d. Connect the actuator connector.

NOTE: Make sure that the connector is locked securely.

2. INSTALL BRAKE ACTUATOR (w/ VSC)




a. Install the actuator assembly with bracket to the body with the 3 bolts.

Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)

NOTE: Do not damage the brake tubes




b. Temporarily tighten each brake tube to the correct positions of the actuator assembly with bracket as shown in the illustration.

HINT:
- *1: To Front Wheel Cylinder RH
- *2: To Front Wheel Cylinder LH
- *3: To Rear Wheel Cylinder RH
- *4: To Rear Wheel Cylinder LH
- *5: From 2nd Master Cylinder
- *6: From 1st Master Cylinder




c. Using SST, fully tighten each brake tube.

SST 09023-00101, 09023-38200

Torque:
bolt A M10 without SST 15 N.m (155 kgf.cm, 11 ft.lbf)

bolt A M10 with SST 14 N.m (143 kgf.cm, 10 ft.lbf)

bolt B M12 without SST 19 N.m (194 kgf.cm, 14 ft.lbf)

bolt B M12 with SST 17 N.m (173 kgf.cm, 13 ft.lbf)

NOTE:
- Use a torque wrench with a fulcrum length of 30 cm (11.81 in.)
- This torque value is effective when SST is parallel to a torque wrench.

d. Connect the actuator connector.

NOTE: Make sure that the connector is locked securely.

3. INSTALL RADIATOR RESERVE TANK ASSEMBLY




a. Install the radiator reserve tank assembly.
b. Connect the radiator reservoir tank hose.

4. FILL RESERVOIR WITH BRAKE FLUID
5. BLEED BRAKE LINE
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
7. BLEED BRAKE ACTUATOR ASSEMBLY (w/ VSC)
8. INSPECT BRAKE FLUID LEVEL
9. INSPECT FOR BRAKE FLUID LEAKAGE
10. INSPECT ACTUATOR WITH INTELLIGENT TESTER
11. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION (w/ VSC) Calibration
12. INSPECT SENSOR SIGNAL
13. INSPECT DTC AND CLEAR