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From 03-2006 to 10-2006








BRAKE CONTROL: BRAKE PEDAL STROKE SENSOR: INSTALLATION

INSTALLATION

1. INSTALL BRAKE PEDAL STROKE SENSOR
(a) New brake pedal stroke sensor.
(1) Install a new brake pedal stroke sensor with the 2 bolts.
Torque: 8.5 Nm (87 kgf-cm, 75in-lbf)

NOTICE:
- Engage the brake pedal stroke sensor lever with the brake pedal hole.
- Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor.

(2) Strongly depress the brake pedal to break the brake pedal stroke sensor lever set pin.
(3) Remove the broken lever set pin.
(4) Connect the brake pedal stroke sensor connector.
(b) Reuse of the brake pedal stroke sensor.





(1) Temporarily install the brake pedal stroke sensor with the 2 bolts.

NOTICE:
- Engage the brake pedal stroke sensor lever with the brake pedal hole.
- Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor.





(2) Connect the connector to the brake pedal stroke sensor.
(3) Connect the cable to the negative battery terminal.





(4) Connect the intelligent tester to the DLC3 with the power switch off as shown in the illustration.
(5) Turn the power switch on (IG).
(6) Turn on the intelligent tester.





(7) Reading the stroke sensor 1 value shown in the data list, slowly turn the brake pedal stroke sensor to the right and left to adjust the value to the standard voltage.
Standard voltage:
0.8 to 1.2 V
(8) Fully tighten the 2 bolts.
Torque: 8.5 Nm (87 kgf-cm, 75in-lbf)

NOTICE: Do not depress the brake pedal after turning the power switch on (IG).

(9) Turn off the intelligent tester and turn the power switch off.
(10) Disconnect the intelligent tester from the DLC3.
2. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH Installation
3. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
4. INSTALL FRONT DOOR SCUFF PLATE LH Installation
5. PREFORM LINEAR VALVE OFFSET LEARNING

HINT: Refer the procedures up to "ELECTRONICALLY CONTROLLED BRAKE SYSTEM". Initialization

6. CHECK AND CLEAR DTC

HINT: Refer the procedures up to "ELECTRONICALLY CONTROLLED BRAKE SYSTEM". DTC Check / Clear

7. PERFORM INITIALIZATION

NOTICE: Some systems need initialization after reconnecting the cable to the negative battery terminal. Repair Instruction - Initialization