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Home >> Toyota >> 2007 >> Camry L4-2.4L (2AZ-FE) >> Repair and Diagnosis >> Heating and Air Conditioning >> Housing Assembly HVAC >> Service and Repair >> Air Conditioning Unit >> Disassembly and Reassembly >> Reassembly

Reassembly

REASSEMBLY




1. INSTALL NO. 1 COOLER THERMISTOR (for TMC Made)
a. If using a new evaporator:
1. Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.




b. If reusing the evaporator:
1. Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.




2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (for TMC Made)
a. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

Compressor oil: ND-OIL 8 or equivalent




b. Install the No. 1 cooler evaporator sub-assembly.




c. Engage the 4 claws and install the plate cover with the 6 screws.




3. INSTALL COOLER EXPANSION VALVE (for TMC Made)
a. Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque: 3.5 N.m (35 kgf.cm, 30 in.lbf)




4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY (for TMC Made)
a. Install the heater radiator unit sub-assembly to the air conditioner radiator assembly.




b. Install the clamp with the screw.
c. Engage the 4 claws and install the heater clamp.




5. INSTALL AIR MIX CONTROL SERVO MOTOR (for Automatic Air Conditioning System)
a. Install the air mix control servo motor with the 2 screws.




6. INSTALL AIR OUTLET CONTROL SERVO MOTOR (for TMC Made)
a. Install the air outlet control servo motor with the 3 screws.
b. Connect the 2 connectors and install the air conditioner harness.




7. INSTALL DRAIN COOLER HOSE (for TMC Made)
a. Install the drain cooler hose to the air conditioner radiator assembly.




8. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY (for TMC Made)
a. Engage the 4 claws to install the No. 6 heater to register duct assembly.




9. INSTALL BLOWER ASSEMBLY (for TMC Made)
a. Install the blower assembly with the 2 screws.
b. Connect the connector.




10. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for TMC Made)
a. Engage the 2 claws to install the No. 2 air duct sub-assembly.




11. INSTALL NO. 1 COOLER THERMISTOR (for TMMK Made)
a. If using a new evaporator:
1. Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.




b. If reusing the evaporator:
1. Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.




12. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (for TMMK Made)
a. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

Compressor oil: ND-OIL 8 or equivalent




b. Install the No. 1 cooler evaporator sub-assembly.




13. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY (for TMMK Made)
a. Install the heater radiator unit sub-assembly to the air conditioner radiator assembly.




b. Install the clamp with the screw.
c. Engage the 4 claws and install the heater clamp.




14. INSTALL AIR OUTLET CONTROL SERVO MOTOR (for TMMK Made)
a. Install the air outlet control servo motor with the 3 screws.




b. Connect the 2 connectors and install the air conditioner harness.




15. INSTALL DRAIN COOLER HOSE (for TMMK Made)
a. Install the drain cooler hose to the air conditioner radiator assembly.




16. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY (for TMMK Made)
a. Engage the 4 claws to install the No. 6 heater to register duct assembly.




17. INSTALL BLOWER ASSEMBLY (for TMMK Made)
a. Install the blower assembly with the 6 screws.




b. Connect the connector.




18. INSTALL COOLER EXPANSION VALVE (for TMMK Made)
a. Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque: 3.5 N.m (35 kgf.cm, 30 in.lbf)




19. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMK Made)
a. Engage the 2 claws to install the No. 2 air duct sub-assembly.
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