Oil Cooler: Service and Repair

ENGINE OIL COOLER (w/ Oil Cooler)

COMPONENTS:

REMOVAL
1. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
2. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE ENGINE UNDER COVER LH
5. DRAIN ENGINE COOLANT
6. DRAIN ENGINE OIL
7. REMOVE OIL FILTER SUB-ASSEMBLY





8. REMOVE ENGINE OIL COOLER
(a) Disconnect the 2 oil cooler hoses from the oil cooler.
(b) Remove the oil cooler union bolt, plate washer, nut, oil cooler and O-ring.

INSPECTION





1. INSPECT ENGINE OIL COOLER
(a) Check the engine oil cooler for damage or clogging. If necessary, replace the oil cooler.

INSTALLATION
1. INSTALL ENGINE OIL COOLER
(a) Clean the oil cooler contact surface.





(b) Install a new O-ring to the oil cooler.





(c) Apply a light coat of engine oil to the threads and under the head of the oil cooler union bolt.
(d) Install the oil cooler with the plate washer, oil cooler union bolt and nut.
Torque:
for union bolt 79 Nm (800 kgf-cm, 58 ft. lbs.)
for nut 9.0 Nm (92 kgf-cm, 80 inch lbs.)
(e) Connect the 2 oil cooler hoses.
2. INSTALL OIL FILTER SUB-ASSEMBLY
3. ADD ENGINE OIL
4. ADD ENGINE COOLANT
5. CHECK FOR ENGINE OIL LEAKS
6. CHECK FOR ENGINE COOLANT LEAKS
7. CHECK ENGINE OIL LEVEL
8. INSTALL ENGINE UNDER COVER RH
9. INSTALL ENGINE UNDER COVER LH
10. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH
11. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH