Removal and Replacement

RADIATOR

COMPONENTS (Part 1):

COMPONENTS (Part 2):

COMPONENTS (Part 3):

COMPONENTS (Part 4):

REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
4. REMOVE ENGINE UNDER COVER RH
5. REMOVE ENGINE UNDER COVER LH
6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
7. REMOVE AIR CLEANER INLET ASSEMBLY
8. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light)
9. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light)
10. REMOVE FRONT BUMPER ENERGY ABSORBER





11. SEPARATE RADIATOR RESERVE TANK HOSE
(a) Separate the radiator reserve tank hose from the radiator assembly.





12. DISCONNECT RADIATOR HOSE INLET
(a) Disconnect the radiator hose inlet from the radiator assembly.





13. DISCONNECT RADIATOR HOSE OUTLET
(a) Disconnect the radiator hose outlet from the radiator assembly.





14. DISCONNECT OIL COOLER INLET HOSE (for Automatic Transaxle)
(a) Disconnect the oil cooler inlet hose from the radiator assembly.





15. DISCONNECT OIL COOLER OUTLET HOSE (for Automatic Transaxle)
(a) Disconnect the oil cooler outlet hose from the radiator assembly.





16. REMOVE RADIATOR SUPPORT UPPER
(a) Disconnect the horn connector.
(b) Remove the 3 bolts and separate the hood lock assembly from the radiator support upper.





(c) Remove the clamp and separate the hood lock control cable from the radiator support upper.





(d) Remove the 5 bolts and radiator support upper.





17. REMOVE RADIATOR ASSEMBLY
(a) Remove the 3 clamps and 2 connectors.





(b) Remove the 4 bolts and separate the condenser assembly from the radiator assembly.





(c) Remove the radiator assembly from the body.





18. REMOVE FAN ASSEMBLY WITH MOTOR
(a) Release the 3 snap fits and lift the fan assembly with motor from the radiator.





19. REMOVE RADIATOR SUPPORT CUSHION
(a) Remove the 2 radiator support cushions from the radiator assembly.





20. REMOVE RADIATOR SUPPORT LOWER
(a) Remove the 2 radiator support lowers from the radiator assembly.

INSTALLATION





1. INSTALL RADIATOR SUPPORT LOWER
(a) Install the 2 radiator support lowers to the radiator assembly.





2. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 radiator support cushions to the radiator assembly.





3. INSTALL FAN ASSEMBLY WITH MOTOR
(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.





4. INSTALL RADIATOR ASSEMBLY
(a) Install the radiator to the body.





(b) Install the condenser assembly with the 4 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





(c) Connect the 2 fan motor connectors and the 3 clamps.





5. INSTALL RADIATOR SUPPORT UPPER
(a) Install the radiator support upper with the 5 bolts.
Torque: 7.0 Nm (71 kgf-cm, 62 inch lbs.)





(b) Install the hood lock control cable assembly to the radiator support upper with the clamp.





(c) Install the hood lock assembly to the radiator support upper with the 3 bolts.
Torque: 7.5 Nm (77 kgf-cm, 66 inch lbs.)
(d) Connect the horn connector.





6. CONNECT OIL COOLER OUTLET HOSE (for Automatic Transaxle)
(a) Connect the oil cooler outlet hose to the radiator assembly.





7. CONNECT OIL COOLER INLET HOSE (for Automatic Transaxle)
(a) Connect the oil cooler inlet hose to the radiator assembly.





8. CONNECT RADIATOR HOSE OUTLET
(a) Connect the radiator hose outlet to the radiator assembly.





9. CONNECT RADIATOR HOSE INLET
(a) Connect the radiator hose inlet to the radiator assembly.





10. CONNECT RADIATOR RESERVOIR TANK HOSE
(a) Connect the radiator reservoir tank hose to the radiator assembly.
11. INSTALL AIR CLEANER INLET ASSEMBLY
12. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
13. ADD ENGINE COOLANT
14. CHECK FOR ENGINE COOLANT LEAKS
15. INSTALL ENGINE UNDER COVER LH
16. INSTALL ENGINE UNDER COVER RH
17. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
18. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH