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Parking Brake Cable: Service and Repair

PARKING BRAKE CABLE

COMPONENTS (Part 1):




COMPONENTS (Part 2):




COMPONENTS (Part 3):




COMPONENTS (Part 4):




COMPONENTS (Part 5):





COMPONENTS (Part 6):




COMPONENTS (Part 7):




COMPONENTS (Part 8):




COMPONENTS (Part 9):




COMPONENTS (Part 10):





COMPONENTS (Part 11):




COMPONENTS (Part 12):




COMPONENTS (Part 13):




COMPONENTS (Part 14):





REMOVAL

HINT:
- Use the same procedures for the No. 2 parking brake cable assembly and No. 3 parking brake cable assembly.
- The procedures listed below are for the No. 3 parking brake cable assembly.

1. PRECAUTION
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (for Manual Seat)

CAUTION: Wait for 90 seconds after disconnecting the cable to prevent the airbag working.

3. REMOVE FRONT SEAT ASSEMBLY LH (for Manual Seat)

HINT: Refer to the procedures up to "REMOVE FRONT SEAT ASSEMBLY (for Manual Seat)".

4. REMOVE FRONT SEAT ASSEMBLY RH (for Manual Seat)

HINT: Use the same procedures for the RH side and the LH side.

5. REMOVE FRONT SEAT ASSEMBLY LH (for Power Seat)

HINT: Refer to the procedures up to "REMOVE FRONT SEAT ASSEMBLY (for Power Seat)".

6. REMOVE FRONT SEAT ASSEMBLY RH (for Power Seat)

HINT: Use the same procedures for the RH side and the LH side.

7. REMOVE PARKING BRAKE LEVER SUB-ASSEMBLY (for Manual Transaxle)

HINT: Refer to the procedures up to "REMOVE PARKING BRAKE LEVER".

8. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY (for Manual Transaxle)
9. REMOVE PARKING BRAKE PEDAL ASSEMBLY (for Automatic Transaxle)

HINT: Refer to the procedures up to "REMOVE PARKING BRAKE PEDAL".

10. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)
11. REMOVE LUGGAGE DOOR LOCK OPEN LEVER SUB-ASSEMBLY (for Automatic Transaxle)
12. REMOVE FRONT FLOOR CARPET ASSEMBLY (for Automatic Transaxle)
13. REMOVE CROSS MEMBER FLOOR NO. 4 REINFORCEMENT SUB-ASSEMBLY (for Automatic Transaxle)





14. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)
(a) Separate the No. 3 parking brake cable assembly from the parking brake equalizer.





15. SEPARATE NO. 2 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)
(a) Separate the No. 2 parking brake cable assembly from the parking brake equalizer.





16. REMOVE NO. 4 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)
(a) Slide the rubber boot as shown in the illustration.





(b) Remove the No. 4 parking brake cable assembly from the parking brake equalizer as shown in the illustration.
17. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 2AZ-FE)
18. REMOVE EXHAUST TAIL PIPE ASSEMBLY (for 2GR-FE)
19. REMOVE EXHAUST CENTER PIPE ASSEMBLY (for 2GR-FE)





20. REMOVE NO. 2 FRONT FLOOR HEAT LOWER INSULATOR (for 2AZ-FE)
(a) Remove the 3 nuts and the No. 2 front floor heat lower insulator.
21. REMOVE REAR WHEEL
22. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY
23. REMOVE REAR DISC
24. REMOVE PARKING BRAKE SHOE RETURN TENSION NO. 1 SPRING
25. REMOVE PARKING BRAKE SHOE STRUT
26. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY
27. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET
28. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY





29. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Remove the 2 bolts and separate the No. 3 parking brake cable assembly from the backing plate.





(b) Using needle-nose pliers, remove the clip from the No. 3 parking brake cable assembly.
(c) Remove the 3 bolts (a), the bolt (B), and the nut (C), and disengage each claw.





(d) Remove the No. 3 parking brake cable assembly from the body.





(e) Remove the parking brake cable clamp.

INSTALLATION





1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Install the parking brake cable clamp to the No. 3 parking brake cable assembly.
(b) Install the No. 3 parking brake cable assembly with the 3 bolts (a), the bolt (B) and the nut (C), and engage each claw.
Torque:
Bolt (A) 8.5 Nm (87 kgf-cm, 75 inch lbs.)
Bolt (B) and Nut (C) 6.0 Nm (61 kgf-cm, 53 inch lbs.)








(c) Install the No. 3 parking brake cable assembly to the backing plate with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)





(d) Using a brass bar and a hammer, install the clip to the No. 3 parking brake cable assembly.
2. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY
3. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET
4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY
5. INSTALL PARKING BRAKE SHOE STRUT
6. INSTALL PARKING BRAKE SHOE RETURN TENSION NO. 1 SPRING
7. CHECK PARKING BRAKE INSTALLATION
8. INSTALL REAR DISC
9. ADJUST PARKING BRAKE SHOE CLEARANCE
10. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY
11. INSTALL REAR WHEEL





12. INSTALL NO. 2 FRONT FLOOR HEAT LOWER INSULATOR (for 2AZ-FE)
(a) Install the No. 2 front floor heat lower insulator with the 3 nuts.
Torque: 4.9 Nm (50 kgf-cm, 43 inch lbs.)
13. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for 2AZ-FE)
14. INSTALL EXHAUST CENTER PIPE ASSEMBLY (for 2GR-FE)
15. INSTALL EXHAUST TAIL PIPE ASSEMBLY (for 2GR-FE)





16. INSTALL NO. 4 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)
(a) Install the No. 4 parking brake cable assembly to the parking brake equalizer.





(b) Slide the rubber boot back as shown in the illustration.





17. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)
(a) Connect the No. 2 parking brake cable assembly to the parking brake equalizer.





18. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)
(a) Connect the No. 3 parking brake cable assembly to the parking brake equalizer.
19. INSTALL CROSS MEMBER FLOOR NO. 4 REINFORCEMENT SUB-ASSEMBLY (for Automatic Transaxle)
20. INSTALL FRONT FLOOR CARPET ASSEMBLY (for Automatic Transaxle)
21. INSTALL LUGGAGE DOOR LOCK OPEN LEVER SUB-ASSEMBLY (for Automatic Transaxle)
22. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (for Manual Transaxle)
23. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY (for Manual Transaxle)

HINT: Refer to the procedures up to "INSTALL PARKING BRAKE LEVER".

24. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY (for Automatic Transaxle)
25. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for Automatic Transaxle)

HINT: Refer to the procedures up to "INSTALL PARKING BRAKE PEDAL".

26. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)

HINT: Refer to the procedures up to "INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)".

27. INSTALL FRONT SEAT ASSEMBLY RH (for Manual Seat)

HINT: Use the same procedures for the RH side and the LH side.

28. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)

HINT: Refer to the procedures up to "INSTALL FRONT SEAT ASSEMBLY (for Power Seat)".

29. INSTALL FRONT SEAT ASSEMBLY RH (for Power Seat)

HINT: Use the same procedures for the RH side and the LH side.

30. INSPECT PARKING BRAKE LEVER TRAVEL (for Manual Transaxle)
31. INSPECT PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle)
32. ADJUST PARKING BRAKE LEVER TRAVEL (for Manual Transaxle)
33. ADJUST PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle)
34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Manual Seat)
35. PERFORM ZERO POINT CALIBRATION AND SENSITIVITY CHECK

HINT:

36. INSPECT SRS WARNING LIGHT
37. INSPECT SLIDE ADJUSTER LOCK (for Manual Seat)
38. INSPECT FRONT SEAT ASSEMBLY (for Power Seat)
39. CHECK FOR EXHAUST GAS LEAKS