Brake Master Cylinder: Service and Repair
BRAKE MASTER CYLINDERCOMPONENTS (Part 1):
COMPONENTS (Part 2):
REMOVAL
1. DRAIN BRAKE FLUID
NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.
2. REMOVE AIR CLEANER ASSEMBLY
3. REMOVE BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY
(a) Disconnect the level warning switch connector.
(b) Using SST, disconnect the 6 brake tubes from the brake master w/ plate cylinder sub-assembly.
SST 09023-00101
(c) Remove the 2 nuts, and pull out the 2-way and brake master w/ plate cylinder sub-assembly.
INSTALLATION
1. INSTALL BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY
(a) Install the master cylinder sub-assembly and 2-way with the 2 nuts.
Torque: 13 N*m (130 kgf/cm, 9 ft. lbs.)
(b) Using SST, connect the 6 brake tubes to the master cylinder sub-assembly.
Torque: 15 N*m (155 kgf/cm, 11 ft. lbs.)
SST 09023-00101
(c) Connect the level warning switch connector.
2. FILL RESERVOIR WITH BRAKE FLUID
3. BLEED MASTER CYLINDER
4. BLEED BRAKE LINE
5. INSTALL AIR CLEANER ASSEMBLY
6. CHECK FLUID LEVEL IN RESERVOIR
7. INSPECT FOR FLUID LEAK