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Removal And Installation

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrigerant.

Specified amount: 500 ± 50 g (17.64 ± 1.76 oz.)

2. DRAIN ENGINE COOLANT FROM RADIATOR

HINT: It is not necessary to drain out all coolant.




3. REMOVE BRACKETS
a. Remove the water hose from fan shroud.
b. Remove the 5 bolts and 2 brackets.




4. REMOVE SUCTION AND DISCHARGE HOSES
a. Remove the 2 bolts and disconnect the both hoses.

Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)

HINT:
At the time of installation, please refer to the following item.
Lubricate 2 new O-rings with compressor oil and install them to the tubes.

b. Loosen the 2 nuts and remove the both hoses.

Torque:
Suction hose 32 N.m (330 kgf.cm, 24 ft.lbf)
Discharge hose 22 N.m (225 kgf.cm, 16 ft.lbf)

HINT:
At the time of installation, please refer to the following item.
Lubricate 2 new O-rings with compressor oil and install them to the tubes.




5. DISCONNECT RADIATOR HOSES FROM RADIATOR AND CONDENSER MODULE
a. Using pliers, grip the claw of the hose clip and slide the clip along the hose.
b. Disconnect the radiator hoses.

6. REMOVE CONDENSER FAN WITH FAN SHROUD




a. Disconnect the 2 connectors.
b. Remove the 2 bolts.




c. Pull up the condenser fan with fan shroud until the it is removed from the radiator and condenser module.
d. Pull it downward to remove it.

INSTALLATION
Installation is in the reverse order of removal.