Water Pump: Service and Repair
REPLACEMENT1. DRAIN COOLANT
2. REMOVE FAN AND GENERATOR V BELT
SST 09249-63010
3. REMOVE GENERATOR ASSY
4. REMOVE WATER PUMP PULLEY
a. Using SST, remove 4 bolts and pump pulley.
SST 09960-10010 (09962-01000, 09963-00700)
b. Disconnect the crankshaft position sensor wire harness clamp.
5. REMOVE WATER PUMP ASSY
a. Remove 4 bolts, 2 nuts, bracket and water pump.
6. INSTALL WATER PUMP ASSY
a. Remove any old packing(FIPG) material from the contact surface.
b. Apply seal packing to the water pump as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent
NOTICE:
^ Remove any oil from the contact surface.
^ install the water pump within 5 minutes after applying.
^ Do not put into engine oil within 2 hours after installing.
c. Install the water pump and bracket with 4 bolts and 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
d. Connect the crankshaft position sensor wire harness clamp.
7. INSTALL WATER PUMP PULLEY
a. Using SST, install the pump pulley with 4 bolts.
SST 09960-10010 (09962-01000, 09963-00700)
Torque: 26 Nm (265 kgf-cm, 19 ft. lbs.)
8. INSTALL GENERATOR ASSY
9. INSTALL FAN AND GENERATOR V BELT
SST 09249-63010
10. ADD COOLANT
11. INSPECT CHECK FOR ENGINE COOLANT LEAKS