Parking Brake Cable: Service and Repair

PARKING BRAKE CABLE ASSY NO.1
REPLACEMENT
1. REMOVE FRONT DOOR SCUFF PLATE LH (PEDAL TYPE PARKING BRAKE)
2. REMOVE COWL SIDE TRIM SUB-ASSY LH (PEDAL TYPE PARKING BRAKE)
3. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER (PEDAL TYPE PARKING BRAKE)
4. REMOVE INSTRUMENT PNL INSERT SUB-ASSY LWR LH (PEDAL TYPE PARKING BRAKE)
5. REMOVE CONSOLE PANEL UPPER REAR
6. REMOVE CONSOLE BOX CARPET
7. REMOVE RR CONSOLE BOX
8. REMOVE INSTRUMENT PANEL ASH RECEPTACLE ASSY
9. REMOVE CONSOLE PANEL UPPER
10. REMOVE CONSOLE BOX FRONT
11. REMOVE AIR DUCT REAR NO.1
12. REMOVE AIR DUCT REAR NO.2 REMOVE CONSOLE BOX DUCT NO.1
14. REMOVE SHIFT LEVER SHAFT HOUSING ASSY
15. REMOVE YAWRATE SENSOR (W/ VSC)
16. REMOVE PARKING BRAKE CABLE ASSY NO.1 (PEDAL TYPE PARKING BRAKE)





a. Loosen the turn buckle, disconnect the parking brake cable assy No.1 from the parking brake cable assy No.4.
b. Remove the 2 bolts and console box mounting bracket No.2.





c. Remove the lock nut, adjusting nut, clip and disconnect the parking brake cable assy No. 1 from the parking brake control pedal assy.





d. Remove the 2 nuts, 2 bolts, clip and parking brake cable assy No.1.
17. REMOVE PARKING BRAKE CABLE ASSY NO.1 (LEVER TYPE PARKING BRAKE)





a. Remove the lock nut and adjusting nut from the parking brake cable assy No. 1.
b. Remove the 2 bolts and console box mounting bracket No.2.





c. Remove the 2 bolts and separate the parking brake cable No.1 from the parking brake equalizer.
18. INSTALL PARKING BRAKE CABLE ASSY NO.1 (PEDAL TYPE PARKING BRAKE)





a. Install the parking brake cable assy No.1 with the 2 nuts, 2 bolts and clip.





b. Install the parking brake cable assy No.1 with the clip, adjusting nut and lock nut to the parking brake control pedal assy.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
c. Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 Nm (128 kgf-cm, 9 ft. lbs.)





d. Tighten the turn buckle, connect the parking brake cable assy No. 1 to the parking brake cable assy No.4.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
19. INSTALL PARKING BRAKE CABLE ASSY NO.1 (LEVER TYPE PARKING BRAKE)





a. Install the parking brake cable assy No.1 with the 2 bolts to the parking brake equalizer.
Torque: 12.5 Nm (128 kgf-cm, 9 ft. lbs.)
b. Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 Nm (128 kgf-cm, 9 ft. lbs.)





c. Install the parking brake cable assy No.1 with the adjusting nut and lock nut to the parking brake lever assy.
Torque: 5.0 Nm (51 kgf-cm, 44 inch lbs.)
20. INSTALL YAWRATE SENSOR (W/ VSC)
21. INSTALL SHIFT LEVER SHAFT HOUSING ASSY
22. INSTALL CONSOLE BOX DUCT NO.1
23. INSTALL AIR DUCT REAR NO.2
24. INSTALL AIR DUCT REAR NO.1
25. INSTALL CONSOLE BOX FRONT
26. INSTALL CONSOLE PANEL UPPER
27. INSTALL INSTRUMENT PANEL ASH RECEPTACLE ASSY
28. INSTALL RR CONSOLE BOX
29. INSTALL CONSOLE BOX CARPET
30. INSTALL CONSOLE PANEL UPPER REAR
31. INSTALL INSTRUMENT PNL INSERT SUB-ASSY LWR LH (PEDAL TYPE PARKING BRAKE)
32. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER (PEDAL TYPE PARKING BRAKE)
33. INSTALL COWL SIDE TRIM SUB-ASSY LH (PEDAL TYPE PARKING BRAKE)
34. INSTALL FRONT DOOR SCUFF PLATE LH (PEDAL TYPE PARKING BRAKE)
35. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL (PEDAL TYPE PARKING BRAKE)
36. INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL (LEVER TYPE PARKING BRAKE)
37. PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION (W/ VSC)

PARKING BRAKE CABLE ASSY NO.3
REPLACEMENT

HINT:
^ COMPONENTS: Diagrams
^ For parking brake cable No.2, employ the same procedure to the RH side.

1. REMOVE REAR WHEEL
2. SEPARATE REAR DISC BRAKE CALIPER ASSY, LH
a. Remove the 2 bolts and separate the rear disc brake caliper assy LH.

HINT: Do not the flexible hose from the brake caliper assy LH.

3. REMOVE REAR BRAKE DRUM SUB-ASSY (DRUM REAR BRAKE TYPE)
4. REMOVE REAR DISC (DISC REAR BRAKE TYPE)
5. REMOVE PARKING BRAKE SHOE
6. REMOVE PARKING BRAKE CABLE HEAT INSULATOR
a. Remove the 3 nuts and parking brake heat insulator.








7. REMOVE PARKING BRAKE CABLE ASSY NO.3
a. Remove the 2 bolts and disconnect the parking brake cable assy No.3 from the backing plate.
b. Remove the 2 nuts, bolt and parking brake cable assy No.3.
c. Disconnect the parking brake cable assy No.3 from the parking brake equalizer.
8. INSTALL PARKING BRAKE CABLE ASSY NO.3
a. Connect the parking brake cable assy No.3 to the parking brake equalizer.





b. Install the parking brake cable assy No.3 with the 2 nuts and bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





c. Install the parking brake cable assy No.3 with the 2 bolts to the backing plate.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)
9. INSTALL PARKING BRAKE CABLE HEAT INSULATOR
a. Install the parking brake heat insulator with the 3 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
10. APPLICATION HIGH TEMPERATURE GREASE
11. INSTALL PARKING BRAKE SHOE
12. CHECK PARKING BRAKE INSTALLATION
13. INSTALL REAR BRAKE DRUM SUB-ASSY (DRUM REAR BRAKE TYPE)
14. INSTALL REAR DISC (DISC REAR BRAKE TYPE)
15. ADJUST PARKING BRAKE SHOE CLEARANCE
16. INSTALL REAR DISC BRAKE CALIPER ASSY, LH
a. Install the rear disc brake caliper with the 2 bolts.
Torque: 47 Nm (480 kgf-cm, 35 ft. lbs.)
17. INSTALL REAR WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
18. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL (PEDAL TYPE PARKING BRAKE)
19. INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL (LEVER TYPE PARKING BRAKE)

PARKING BRAKE CABLE ASSY NO.4
REPLACEMENT

HINT: COMPONENTS: Diagrams

1. REMOVE CONSOLE PANEL UPPER REAR
2. REMOVE CONSOLE BOX CARPET
3. REMOVE RR CONSOLE BOX
4. REMOVE CONSOLE BOX MOUNTING BRACKET NO.2
a. Remove the 2 bolts and console box mounting bracket No.2.
5. REMOVE YAWRATE SENSOR (W/ VSC)
6. REMOVE PARKING BRAKE CABLE ASSY NO.4





a. Loosen the turn buckle, disconnect the parking brake cable assy No.4 from the parking brake cable assy No.1.
b. Disconnect the parking brake cable assy No.4 from the parking brake equalizer.





c. Remove the 2 bolts and parking brake cable assy No.4.
7. INSTALL PARKING BRAKE CABLE ASSY NO.4





a. Install the parking brake cable No.4 with the 2 bolts.
Torque: 12.5 Nm (128 kgf-cm, 9 ft. lbs.)
b. Connect the parking brake cable assy No.4 to the parking brake equalizer.





c. Tighten the turn buckle, connect the parking brake cable assy No.4 to the parking brake cable assy No. 1.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
8. INSTALL YAWRATE SENSOR (W/ VSC)
9. INSTALL CONSOLE BOX MOUNTING BRACKET NO.2
a. Install the console box mounting bracket No.2 with the 2 bolts.
Torque: 12.5 Nm (128 kgf-cm, 9 ft. lbs.)
10. INSTALL RR CONSOLE BOX
11. INSTALL CONSOLE BOX CARPET
12. INSTALL CONSOLE PANEL UPPER REAR
13. INSPECT AND ADJUST PARKING BRAKE PEDAL TRAVEL
14. PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION (W/ VSC)