Part 2
REASSEMBLY16. INSTALL PARKING LOCK PAWL TO MG1 ASSEMBLY
a. Install the lock sleeve.
b. Install the cam guide sleeve to the sleeve bracket.
c. Install the cam guide sleeve, sleeve bracket, torsion spring and 2 bolts.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
d. Install the parking lock pawl
e. Using a screw driver, fit the torsion spring into a cut-out of the parking lock pawl.
f. Install the parking lock pawl shaft, lock clamp and bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
17. INSTALL OIL PAN (MG2 side)
a. Install a new O-ring to the oil strainer.
b. Install the bolt and oil strainer.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
c. Install the magnet to the oil pan.
d. Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant:
Part No. 08833-00080, THREE BOND 2430, LOCTITE 204 or equivalent
e. Install a new gasket and the oil pan with the 12 bolts.
Torque: 7.6 Nm (77 kgf-cm, 67 inch lbs.)
f. Install a new gasket and drain plug.
Torque: 49 Nm (498 kgf-cm, 36 ft. lbs.)
18. INSTALL MG1 ASSEMBLY TO MG2 ASSEMBLY
a. Apply FIPG to the MG2 assembly as shown in the illustration.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or equivalent
b. Install the MG1 to the MG2.
NOTICE: When putting MG2 and MG1 together, assemble them so that the parking rod is inserted into the cam guide sleeve.
c. Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
d. Install the 21 bolts.
Torque: 25 Nm (250 kgf-cm, 18 ft. lbs.)
19. INSTALL OIL SEAL OF INPUT SHAFT (MG1 side)
a. Using SST and a hammer, install a new oil seal.
SST 09388-40010
Oil seal depth: 1 - 1.5 mm (0.039 - 0.059 inch)
HINT: Drive in the oil seal unit SST comes into contact with the case.
b. Coat the lip of the oil seal with MP grease.
20. SET HYBRID TRANSAXLE ASSEMBLY
Set the hybrid transaxle assembly as shown in the illustration.
21. REASSEMBLE PARKING LOCK SHAFT ASSEMBLY
a. Install the parking lock lever No. 3 to the parking lock shaft.
b. Using a pin punch and a hammer, drive in the pin.
c. Turn the spacer and the lever shaft to align the small hole in the spacer with the staking position mark on the lever shaft.
d. Using a pin punch, stake the spacer through the small hole.
e. Check that the spacer does not turn.
22. INSTALL PARKING LOCK SHAFT ASSEMBLY AND WASHER
a. Apply ATF to the parking lock shaft.
b. Apply MP grease to the parking lock lever No. 3.
c. Install the washer to the parking lock shaft assembly.
23. INSTALL PARKING LOCK SHAFT ASSEMBLY
a. Using SST and a hammer, install a new oil seal to the parking shaft cover.
SST 09950-60010 (09951-00230), 09950-70010 (09951-07100)
b. Coat the lip of the oil seal with MP grease.
c. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the parking shaft cover and MG2 case.
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
- Thoroughly clean all components to remove all the loose material.
- Using a non-reusable solvent, clean both sealing surfaces.
d. Apply FIPG to the parking shaft cover as shown in the illustration.
FIPG:
Part No. 08826 - 00090, THREE BOND 1281 or equivalent
- Install a nozzle that has been cut to a 1.5 mm (0.06 inch)opening.
- Parts must be assembled within 10 minutes after application. Otherwise the material must be removed and reapplied.
- Remove the nozzle from the tube and reinstall the cap.
e. Install the 5 bolts and parking shaft cover.
Torque: 13 Nm (130 kgf-cm, 10 ft. lbs.)
NOTICE: When installing the cover, be careful not to damage the lip of the oil seal.
24. INSTALL MOTOR WATER JACKET COVER
a. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the motor water jacket cover and MG2 case.
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
- Thoroughly clean all components to remove all the loose material.
- Using a non-reusable solvent, clean both sealing surfaces.
b. Apply FIPG to the motor water jacket cover as shown in the illustration.
FIPG:
Part No. 08826-00080 or equivalent
- Install a nozzle that has been cut to a 1.5 mm (0.06 inch)opening.
- Parts must be assembled within 10 minutes after application. Otherwise the material must be removed and reapplied.
- Remove the nozzle from the tube and reinstall the cap.
c. Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
d. Install the motor water jacket cover with the 6 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
25. INSTALL HOUSING TUBE
a. Apply liquid sealer to 2 or 3 threads of the housing tube end.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
b. Install the housing tube.
Torque: 15 Nm (152 kgf-cm, 11 ft. lbs.)
26. INSTALL PARKING COVER
a. Install the detent spring and detent spring cover with the bolt.
Torque: 10 Nm (100 kgf-cm, 7 ft. lbs.)
b. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the parking cover and MG2 case.
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
- Thoroughly clean all components to remove all the loose material.
- Using a non-reusable solvent, clean both sealing surfaces.
c. Apply seal packing to the parking cover as shown in the illustration.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or equivalent
- Install a nozzle that has been cut to a 1.5 mm (0.06 inch)opening.
- Parts must be assembled within 10 minutes after application. Otherwise the material must be removed and reapplied.
- Remove the nozzle from the tube and reinstall the cap.
d. Install the parking cover with the 6 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
27. INSTALL OIL PUMP
a. Apply ATF to individual sliding parts.
b. Install the oil pump drive shaft.
c. Install the oil pump driven rotor and drive rotor.
d. Install a new O-ring without twisting it..
e. Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
f. Install the oil pump cover with the 5 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
g. Install a new O-ring to the plug.
h. Install the plug.
Torque: 7.35 Nm (75 kgf-cm, 65 inch lbs.)
28. INSTALL WIRING HARNESS CONNECTOR (MG2 side)
Install the 2 wiring harness connectors with the 2 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
29. INSTALL WIRING HARNESS CONNECTOR (MG1 side)
Install the wiring harness connector with the bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
30. INSTALL 4 WATER JACKET UNIONS
a. Apply liquid sealer to 2 or 3 threads of the union end.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
b. Install the 4 water jacket unions.
Torque: 50 Nm (510 kgf-cm, 37 ft. lbs.)
31. INSTALL HIGH-VOLTAGE CABLE
a. Install the high-voltage cable with the 3 bolts.
Torque: 18 Nm (183 kgf-cm, 13 ft. lbs.)
b. Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
c. Install the 3 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
d. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the power cable cover and MG1 case.
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
- Thoroughly clean all components to remove all the loose material.
- Using a non-reusable solvent, clean both sealing surfaces.
e. Apply FIPG to the power cable cover as shown in the illustration.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or equivalent
- Install the nozzle that has been cut to a 1.5 mm (0.06 inch) opening.
- Parts must be assembled within 10 minutes after application. Otherwise the material must be removed and reapplied.
- Remove the nozzle from the tube and reinstall the cap.
f. Install the power cable cover with the 4 bolts.
Torque: 4.8 Nm (48 kgf-cm, 42 inch lbs.)
32. INSTALL MOUNTING BRACKET
a. Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant:
Part No. 08833-00070, THREE BOND 1324 or equivalent
b. Install the mounting bracket with the 3 bolts.
Torque: 52 Nm (530 kgf-cm, 38 ft. lbs.)