Curiosii for ever!: Car repair manuals for everyone.

Removal and Installation

Air Conditioning Control Assembly (Manual A/C):






REMOVAL
1. REMOVE COWL SIDE TRIM LH AND RH
2. REMOVE FRONT DOOR INSIDE SCUFF PLATE LH AND RH
3. REMOVE NO.2 LOWER COVER
4. REMOVE GLOVE COMPARTMENT
5. REMOVE NO.1 LOWER INSTRUMENT PANEL
6. REMOVE LH LOWER INSTRUMENT PANEL
7. REMOVE CENTER CLUSTER FINISH PANEL
8. DISCONNECT AIR MIX DAMPER CONTROL CABLE






NOTE: When the air mix damper control cable is disconnected, should not bend the cable.




9. REMOVE A/C CONTROL ASSEMBLY
Remove the 4 screws and pull out the A/C control assembly, then disconnect the connector.

INSTALLATION
Installation is in the reverse order of removal.

1. AFTER INSTALLATION INSPECT A/C CONTROL LEVER AND DIAL OPERATION
Move the control dial left and right and check fro stiffness and binding through the full range of the dial.
If there is stiffness or binding, proceed next step.

2. ADJUST A/C CONTROL CABLE
a. Set the temperature control dial in "MAX. COOL" position.




b. Adjust air mix control cable.
Set the cable connector to air mix link pin on left side of A/C unit and clamp the cable outer on condition.

NOTE:
- Don't bend the cable on setting the cable.
- Don't move the air mix nob before finishing on clamping the cable outer.