Curiosii for ever!: Car repair manuals for everyone.

Throttle Valve Cable/Linkage: Service and Repair

ON-VEHICLE REPAIR





1. DISCONNECT THROTTLE CABLE FROM ENGINE
2. DISCONNECT CONTROL CABLE FROM MANUAL SHIFT LEVER
3. REMOVE PARK/NEUTRAL POSITION SWITCH. Refer to Transmission Position Switch/Sensor; Service and Repair.
4. REMOVE DRAIN PLUG AND DRAIN ATF
5. REMOVE VALVE BODY. Refer to Valve Body; Service and Repair.





6. REMOVE THROTTLE CABLE
Remove the retaining bolt and pull out the throttle cable.





7. INSTALL THROTTLE CABLE
If throttle cable is new, do the following operations a - c.
a. Bend the cable so there is a radius of about 200 mm (7.87 inch).
b. Pull the inner cable lightly until slight resistance is felt, and hold it there.
c. Stake the stopper, 0.8 - 1.5 mm (0.031 - 0.059 inch) from the end of the outer cable.
d. Install a new O-ring to the throttle cable.
e. Pull in the throttle cable and install the retaining bolt.
Torque: 10 Nm (100 kgf-cm, 7 ft. lbs.)
8. INSTALL VALVE BODY
9. INSTALL PARK/NEUTRAL POSITION SWITCH
10. CONNECT CONTROL CABLE TO MANUAL SHIFT LEVER
11. CONNECT THROTTLE CABLE TO ENGINE
12. INSTALL DRAIN PLUG
Torque: 17 Nm (175 kgf-cm, 13 ft. lbs.)
13. FILL ATF AND CHECK FLUID LEVEL Refer to Automatic Transmission/Transaxle; Testing and Inspection; Procedures Troubleshooting.
14. ADJUST THROTTLE CABLE