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Disassembly and Reassembly

DISASSEMBLY
1. REMOVE THESE PART:
a. A/C amplifier
b. Drain hose

2. REMOVE BLOWER RESISTOR
Remove the 2 screws and blower resistor.

3. SEPARATE UPPER AND LOWER UNIT CASES
a. Using a knife, cut off the each parking.
b. Remove the 4 screws and 4 clips.
c. Separate the upper and lower unit case.

4. REMOVE EVAPORATOR FROM LOWER UNIT CASE

HINT: If evaporator was replace, add compressor oil to compressor.
Add 40 cc (1.4 ft. oz.)
Compressor oil: ND-OIL 8 or equivalent

5. REMOVE THERMISTOR FROM EVAPORATOR
Pull out the the thermistor from evaporator.




6. REMOVE EXPANSION VALVE
Using a hexagon wrench, remove the 2 bolts and separate the evaporator and expansion valve.
Torque: 5.4 Nm (55 kgf.cm, 48 in.lbf)

HINT: Lubricate 4 new O-rings with compressor oil and install them to the tubes.

REASSEMBLY
Reassembly is in the reverse order of disassembly.