Condenser HVAC: Service and Repair
CONDENSER REMOVALAssembly is in the reverse order of removal.
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
INSTALLATION HINT: Evacuate air from refrigeration system. Charge system with refrigerant and inspect for leakage of refrigerant.
Specified amount:
700 ± 50 g (24.89 ± 1.76 oz.)
2. REMOVE THESE PARTS:
- Radiator Grille
- Hood Lock
- Center Brace
- Radiator Reserve Tank and Bracket
3. REMOVE RECEIVER
4. REMOVE HEADLIGHT RIGHT SIDE
5. REMOVE CONDENSER FAN
(a) Disconnect condenser fan harness.
(b) Remove the 2 clips.
(c) Pull condenser fan out.
6. REMOVE OXYGEN SENSOR
(a) Disconnect oxygen sensor harness.
(b) Remove the 2 nuts. 2 bolts and oxygen sensor.
Torque:
Bolts: 19.7 N.m (201 kgf-cm. 15 ft.lbf)
Nuts: 20 N.m (204 kgf.cm. 15 ft.lbf)
7. DISCONNECT DISCHARGE HOSE FROM CONDENSER FITTING
Torque: 10 N.m (100 kgf.cm. 7 ft.lbf)
REMOVAL HINT: Cap the open fittings immediately to keep moisture out of the system.
INSTALLATION HINT: Lubricate the new 0-rings with compressor oil and install the tubes.
8. REMOVE RADIATOR SUPPORT BRACKETS
9. REMOVE CONDENSER
(a) Remove the 2 condenser mounting bolts.
(b) Lean the radiator back and pull the condenser out.
INSTALLATION HINT: If condenser was replaced, add compressor oil to compressor.
Add 40 - 50 cc (1.4 - 1.7 fl.oz.)
Compressor oil: ND-OIL8 or equivalent