Disassembly and Reassembly

COOLING UNIT DISASSEMBLY

1. REMOVE THESE PARTS:

(a) A/C amplifier

(b) Drain hose

(c) Blower resistor.

2. SEPARATE UPPER AND LOWER UNIT CASES

(a) Using a knife, cut off the each packing.

(b) Remove the 4 screws, 4 clips and separate the upper and lower unit cases.

3. REMOVE EVAPORATOR FROM LOWER UNIT CASE

ASSEMBLY HINT: If evaporator was replaced, add

compressor oil to the compressor.

Add 40 cc (1.4 fl.oz.)

Compressor oil ND-OIL 8 or equivalent





4. REMOVE THERMISTOR FROM EVAPORATOR

5. REMOVE EXPANSION VALVE

Using a hexagon wrench, remove the 2 bolts and separate the evaporator and expansion valve. Torque: 5.4 N.m (55 kgf.cm, 48 in..lbf) ASSEMBLY HINT: Lubricate 4 new 0-rings with compressor oil and install the tubes.

COOLING UNIT ASSEMBLY

Assembly is in the reverse order of disassembly.