Timing Belt Installation

TIMING BELT INSTALLATION

1. Install camshaft timing pulley.
(a) Align the camshaft knock pin with the knock pin groove of the pulley. and slide on the pulley.
(b) Temporarily install the timing pulley bolt.





(c) Hold the hexagonal wrench head portion of the camshaft with a wrench and tighten the timing pulley bolt.

Torque: 59 N.m (600 kgf.cm 43 ft.lbf)





(d) Turn the hexagonal wrench head portion of the camshaft and align the hole of the camshaft timing pulley with the timing mark of the bearing cap.





2. Install crankshaft timing pulley.
(a) Align the pulley set key with the key groove of the pulley.
(b) Slide on the timing pulley facing the flange side inward.
(c) Using the crankshaft pulley bolt, turn the crankshaft and align the timing marks of the crankshaft timing pulley and oil pump body.





3. Temporarily install idler pulley and tension spring.
(a) Install the idler pulley with the bolt. Do not tighten the bolt yet.
(b) Install the tension spring.
(c) Push the pulley toward the left as far as it will go and tighten the bolt.

4. Install timing belt.

NOTICE: The engine should be cold.





HINT: If reusing the timing belt, align the points marked during removal and install the belt with the arrow pointing in the direction of engine revolution.

5. Check valve timing and timing belt tension.





(a) Loosen the timing belt idler pulley mounting bolt.





(b) Temporarily install the crank pulley bolt and turn the crankshaft two revolutions from TDC to TDC.

HINT: Always turn the crankshaft clockwise.





(c) Check the valve timing.
Check that each pulley aligns with the marks as shown in the illustration.





(d) Tighten the timing belt idler pulley mounting bolt.

Torque: 37 N.m (375 kgf.cm. 27 ft.lbf)

(e) Remove the temporarily installed crank pulley bolt.





(Reference)
(a) Measure the timing belt deflection as shown in the illustration.

Timing belt deflection: 5 - 6 mm (0.20 - 0.24 in.) et 20 N (2 kgf, 4.4 lbf)





(b) If the measured value is not within standard readjust with the idler pulley.





6. Install timing belt guide.
Install the guide, facing the cup side outward.





7. Install timing belt covers.
(a) Install the timing belt cover with the three bolts.
(b) Install the No.2 and No.3 timing belt covers with the six bolts.

Torque: 7.4 N.m (75 kgf.cm, 65 in.lbf)





8. Install crankshaft pulley.
(a) Align the pulley set key with the key groove of the pulley and slide on the pulley.
(b) Temporarily install the pulley bolt.
(c) Using SST 09213-14010 and 09330-00021, install the pulley bolt.

Torque: 118 N.m (1,200 kgf.cm 87 ft.lbf)

9. Temporarily install water pump pulley.
10. Install RH engine mounting insulator.





(a) Tighten the two nuts and bolt holding the RH mounting insulator to the mounting bracket.

Bolt Torque: 64 N.m (650 kgf.cm, 47 ft.lbf)
Nut Torque: 52 N.m (530 kgf.cm, 38 ft.lbf)





(b) Tighten the four bolts holding the RH mounting insulator to the body.

Bolt A Torque: 25 N.m (260 kgf.cm, 19 ft.lbf)
Bolt B Torque: 64 N.m (650 kgf.cm, 47 ft.lbf)

(c) On vehicles with A/C, install the bracket with bolt.

11. Connect ground connector to ground wire on RH fender apron.
12. Install cylinder head cover.





(a) Apply seal packing as shown in the illustration.

Seal packing: Part no.08826-00080 or equivalent

HINT: Clean the indicated portions by removing the original sealant before recoating.





(b) Install the gasket to the cylinder head cover.
(c) Install the cylinder head cover with the four seal washers and cap nuts.





(d) Install the PCV hoses to cylinder head cover.





13. Install spark plugs.
(a) using a 16 mm plug wrench, install the spark plug.

Torque: 18 N.m (180 kgf.cm, 13 ft.lbf)

(b) Connect the high-tension cords to spark plugs.





14. Connect engine wire.
(a) Connect the engine wire to the cylinder head cover, and install the two bolts with the engine wire cover.
(b) Connect the following connectors and wire:
- Alternator connector
- Alternator wire
- Oil pressure switch connector





15. On vehicles with PS, install and adjust PS drive belt.
Install the drive belt with the pivot and adjusting bolts.

Drive belt tension:
New belt 125 ± 25 lbf
Used belt 80 ± 20 lbf





16. On vehicles with A/C, install A/C compressor mounting bracket with the four bolts.

Torque: 47 N.m (480 kgf.cm. 35 ft.lbf)





17. On vehicles with A/C, install A/C compressor.
(a) Install the A/C compressor with the four bolts.

Torque: 25 N.m (250 kgf.cm. 18 ft.lbf)

(b) Connect the A/C compressor connector.





18. On vehicles with A/C, install and adjust A/C drive belt.
Install the drive belt with the idler pulley nut and adjusting bolt B.

Drive belt tension:
New belt 130 ± 10 lbf
Used belt 75 ± 15 lbf

19. Install and adjust alternator drive belt.





(a) Install the drive belt with the pivot adjusting bolt and lock bolt.

Drive belt tension:
New belt 175 ± 5 lbf
Used belt 115 ± 20 lbf





(b) Tighten the four water pump pulley bolts.

Torque: 9.3 N.m (95 kgf.cm, 7 in.lbf)

20. Install RH engine under cover.
21. Install RH front wheel.





22. On vehicles with Cruise control, install cruise control actuator.
(a) Install the actuator and bracket with the three bolts.
(b) Connect the actuator connector.
(c) Install the actuator cover.





23. Install washer tank.
(a) Connect the connector and vinyl hose to the washer tank
(b) Install the washer lank with the bolt

24. Connect cable to negative terminal of battery.