Part 2

31. INSTALL COUNTER DRIVEN GEAR
Using SST and press, press in the driven gear.

SST 09350-32014 (09351-32100, 09351-32140)




32. TIGHTEN NEW LOCK NUT
a. Using SST to hold the driven gear, tighten a new lock nut.

SST 09330-00021 and 09350-32014 (09351-32032)

Torque: 157 N.m (1,600 kgf.cm, 116 ft.lbf)

b. Remove SST.




33. CHECK END PLAY OF COUNTER SHAFT
Using a dial indicator, measure the end play of the counter shaft.

End play: 0.23 - 0.89 mm (0.0091 - 0.0350 in.)




34. STAKE LOCK NUT
Using a punch and hammer, stake the lock nut.




35. INSTALL SNAP RING TO TRANSMISSION CASE
Using snap ring pliers, install the snap ring to the transmission case.




36. INSTALL INTERMEDIATE SHAFT

37. INSTALL TRANSAXLE REAR COVER




a. Remove any packing material and be careful not to get oil on the contacting surfaces of the transaxle rear cover or transmission case.
b. Apply seal packing to the rear cover as shown.

Seal packing: Part No.08833-00090, THREE BOND 1131, LOCTITE 518 or equivalent




c. Install and tighten the thirteen bolts.

Torque: 29 N.m (300 kgf.cm, 22 ft.lbf)

HINT: Each bolt length (mm) is indicated in the figure.




38. INSTALL NEW APPLY GASKETS
Install two new apply gaskets.

HINT: The oil seal may be inserted with either end up or down.

39. INSTALL GOVERNOR DRIVEN GEAR




a. Install the thrust washer.




b. Install the governor driven gear.




40. CHECK INTERMEDIATE SHAFT
Make sure that the intermediate shaft turns smoothly.

41. INSTALL DISCS, PLATES AND FLANGE




a. Install the inner flange, facing the flat end upward.




b. Install in order: D = Disc P = Plate
D - P - D - P - D - P - D - P - D




c. Install the outer flange, the flat end facing downward.




42. INSTALL SNAP RING

HINT: Be sure the snap ring end gap is not aligned with one of the cutouts.




43. CONFIRM THAT FIRST AND REVERSE BRAKE PISTON MOVES
Using compressed air, confirm that the first and reverse brake piston moves smoothly.

44. INSTALL REAR PLANETARY RING GEAR TO CASE







a. Coat the races and bearing with petroleum jelly, and install them onto the ring gear as shown.




b. Using a screwdriver, align the flukes of the discs.




c. Install the rear planetary ring gear into the case.

45. INSTALL REAR PLANETARY GEAR




a. Coat thrust washer with petroleum jelly and install it onto the planetary gear.

HINT: Make sure that the different lug shapes match the openings on the gear.




b. Align the spline of the planetary gear with the flukes of the discs and install the planetary gear into the first and reverse brake discs.




c. Check that parts A of the rear planetary gear is below the upper surface of the flange.

46. INSTALL NO.2 ONE-WAY CLUTCH




a. Place the one-way clutch into the case, the shiny side facing upward.
b. Install the one-way clutch onto the inner race while turning the planetary gear clockwise with SST.

SST 09350-32014 (09351-32050)

c. Check that the planetary gear turns freely clockwise and locks counterclokwise.




d. Coat the thrust washer with petroleum jelly and install it onto the planetary gear.




47. INSTALL SNAP RING
Be sure the end gap of the snap ring is not aligned with one of the cutouts.

48. INSTALL SECOND BRAKE INTO CASE




a. Install the flange, the flat side facing upward.




b. Install the discs and plates in order.
D = Disc P = Plate
D - P - P - D - P - P




49. INSTALL SECOND BRAKE PISTON RETURN SPRING
Install each of the springs over the protrusions in the case.




50. INSTALL SECOND COAST BRAKE BAND GUIDE
Install the band guide so that its tip touches the case.




51. INSTALL SECOND BRAKE DRUM INTO CASE
Align the groove of the drum with the bolt and place it into the case.




52. INSTALL SNAP RING
a. Place the snap ring into the case so that the end gap is installed into the groove.
b. While compressing the piston return springs over the drum with hammer handles, install the snap ring.

HINT: Be sure the end gap of the snap ring is not aligned with one of the cutouts.




53. INSTALL SECOND BRAKE DRUM GASKET
Drive in a new drum gasket until it makes contact with the second brake drum.




54. CONFIRM THAT SECOND BRAKE PISTON MOVES
Using compressed air, confirm that the second brake piston moves smoothly.

55. INSTALL SECOND BRAKE HUB AND NO.1 ONE-WAY CLUTCH




a. Using a screwdriver, align the flukes of the discs in the second brake.




b. Align the spline of the hub with the flukes of the discs and install the hub to the second brake discs.