Assembly of Valve Body
A241E:
COMPONENTS
Assembly of Valve Body
1. POSITION PLATE AND NEW GASKETS ON LOWER VALVE BODY
Position the new No.2 gasket, the plate and then the new No.1 gasket on the lower valve body.
HINT: Since the No.1 gasket and No.2 gasket are similar use the illustration given to discriminate between them.
2. PLACE LOWER VALVE BODY WITH PLATE AND GASKETS ON UPPER VALVE BODY
HINT: Hold the lower valve body, gaskets and plate securely so they do not separate.
Align each bolt hole in the valve bodies with the gaskets and plate.
3. INSTALL AND FINGER TIGHTEN BOLTS IN LOWER VALVE BODY TO SECURE UPPER VALVE BODY
A240L,A243L:
Install and finger tighten the five bolts. (A240L, A243L).
HINT: Each bolt length (mm) is indicated in the figure.
A241E:
Install and finger tighten the nine bolts. (A241E)
HINT: Each bolt length (mm) is indicated in the figure.
4. INSTALL LOWER VALVE BODY COVER
A240L,A243L:
a. Install the strainer. (A240L, A243L only)
A243L:
A241E:
b. Position a new gasket and plate and then another new gasket.
A240L,A243L:
c. Position the lower valve body cover.
d. Install and finger tighten the seventeen bolts.
(A240L, A243L)
HINT: Each bolt length (mm) is indicated in the figure.
A241E:
e. Install and finger tighten the ten bolts. (A241E)
HINT: Each bolt length (mm) is indicated in the figure.
5. INSTALL AND FINGER TIGHTEN BOLTS IN UPPER VALVE BODY
Install and finger tighten the eight bolts.
HINT: Each bolt length (mm) is indicated in the figure.
6. TIGHTEN BOLTS OF UPPER AND LOWER VALVE BODIES
A240L,A243L:
a. Tighten the twenty-two bolts in the lower valve body.
(A240L, A243L)
Torque: 6.4 N.m (65 kgf.cm, 56 in.lbf)
A241E:
b. Tighten the nineteen bolts in the lower valve body.
(A241E)
Torque: 6.4 N.m (65 kgf.cm. 56 in.lbf)
c. Tighten the eight bolts in the upper valve body.
Torque: 6.4 N.m (65 kgf.cm, 56 in.lbf)
7. INSTALL SOLENOID
a. Install the new O-rings on the each solenoids.
b. Install the solenoids.
HINT: Each bolt length (mm) is indicated in the figure.
A240L,A243L:
Torque: 6.4 N.m (65 kgf.cm, 56 in.lbf)
A241E:
Torque:
A 6.4 N.m (65 kgf.cm, 56 in.lbf)
B 10 N.m (100 kgf.cm, 7 ft.lbf)