Condenser HVAC: Service and Repair

REMOVAL

1. Recover refrigerant from refrigeration system.
2. Remove battery.
3. Remove upper cover.
4. Remove two bolts and two upper supports.
5. Remove liquid tubes.

NOTE: Cap open the fittings immediately to keep moisture out of the system.

6. Remove headlights on the both sides.
7. Remove two bolts and condenser.

INSTALLATION

1. Install the condenser with two bolts.
2. Install both liquid tubes with two bolts.
Specified torque: 9.8 Nm (7 ft.lb)

NOTE: Do not remove caps until the tube is installed.

3. Install cooling fan.
4. Replenish compressor oil if condenser has been replaced.
Add 35 cc (1.2 fl.oz.)
Compressor Oil: ND OIL 6, SUNISO NO. 5GS or equivalent

5. Evacuate air in refrigeration system and charge with refrigerant.
Specified amount: 950 +/- 50 g (33.51 +/- 1.76 oz)

6. Inspect for leakage of refrigerant. Using a gas leak tester, check for leakage of refrigerant.
7. Install the removed parts in reverse order of removal procedure.