Removal and Installation

REMOVAL





1. DISCONNECT NEGATIVE CABLE FROM BATTERY

2. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

3. DISCONNECT SUCTION TUBE FROM COOLING UNIT OUTLET FITTING





4. DISCONNECT LIQUID TUBE FROM COOLING UNIT INLET FITTING

HINT: Cap the open fittings immediately to keep moisture out of the system.

5. REMOVE GLOVEBOX

6. DISCONNECT CONNECTORS

7. REMOVE COOLING UNIT
Remove the three nuts and four bolts and the cooling unit.

INSTALLATION





1. INSTALL COOLING UNIT
Install the cooling unit with the three nuts and four bolts.

2. CONNECT CONNECTORS

3. INSTALL GLOVE BOX REINFORCEMENT

4. CONNECT LIQUID TUBE TO COOLING UNIT INLET FITTING
Torque the nut.

Torque: 140 kg-cm (10 ft-lb, 14 N m)





5. CONNECT SUCTION TUBE TO COOLING UNIT OUTLET FITTING
Torque the nut.

Torque: 330 kg-cm (24 ft-lb, 32 N m)

6. IF EVAPORATOR WAS REPLACED, ADD COMPRESSOR OIL TO COMPRESSOR

Add 40-50 cc (1.4-1.7 fl.oz.)

Compressor oil: DENSOOIL 6, SUNISO NO.5G5 OR equivalent

7. CONNECT NEGATIVE CABLE TO BATTERY

8. EVACUATE AIR FROM REFRIGERATION SYSTEM

9. CHARGE SYSTEM WITH REFRIGERANT AND INSPECT FOR LEAKAGE OF REFRIGERANT

Specified amount: 850 ± 50 g (29.98 ± 1.76 oz)