Disassembly and Reassembly

DISASSEMBLY

1. REMOVE MAGNETIC CLUTCH RERAY

2. REMOVE A/C AMPLIFIER

3. REMOVE UPPER UNIT CASE
(a) Disconnect the connectors.
(b) Remove the wire harness.
(c) Remove the two clips.
(d) Remove the four screws.
(e) Remove the upper unit case.

4. REMOVE EVAPORATOR FROM LOWER UNIT CASE

5. REMOVE THERMISTOR FROM EVAPORATOR
Remove the thermistor with the thermistor holder.





6. REMOVE EXPANSION VALVE FROM EVAPORATOR
(a) Remove the packing and heat sensing tube from suction and liquid tubes.
(b) Remove the expansion valve from the evaporator.





ASSEMBLY

Install Components On Evaporator
(a) Connect the expansion valve, suction and liquid tubes to the evaporator. Torque the bolt.

Torque: 55 kg-cm (48 in.-lb, 5.4 N.m)

HINT: Be sure that the 0-rings are positioned on the tube fitting.

(b) Install the holder to the suction and liquid tubes with heat sensing tube.
(c) Install the lower unit case to the evaporator.
(d) Install the thermistor to the evaporator.
(e) Install the upper unit case.
(f) Install the four screws.
(g) Install three clips.
(h) Install the connector of thermistor.