On-Vehicle Repair

REMOVAL




1. CLEAN TRANSAXLE EXTERIOR
To help prevent contamination, clean the exterior of the transaxle.




2. DRAIN TRANSAXLE FLUID
Using SST, remove the drain plug and drain the fluid into suitable container.
SST 09043-38100

3. REMOVE OIL PAN AND GASKET

CAUTION: Some fluid will remain in the oil pan. Remove all pan bolts, and carefully remove the oil pan assembly. Discard the gasket.




4. REMOVE OIL STRAINER
Remove the three bolts, and the oil strainer.

CAUTION: Be careful as some oil will come out with the strainer.

5. REMOVE OIL TUBES




a. Remove the two bolts and apply tube bracket.




b. Pry up the both tube ends with a large screwdriver and remove the four tubes.




6. REMOVE MANUAL DETENT SPRING




7. REMOVE MANUAL VALVE AND VALVE BODY

8. REMOVE VALVE BODY




a. Remove the fourteen bolts.




b. Disconnect the throttle cable.
c. Remove the valve body.




9. REMOVE SECOND BRAKE APPLY GASKET AND GOVERNOR OIL STRAINER

INSTALLATION




1. INSTALL GOVERNOR OIL STRAINER AND SECOND BRAKE APPLY GASKET

2. INSTALL VALVE BODY




a. While holding the cam down with your hand, slip the cable end into the slot.
b. Bring valve body into place.

CAUTION: Be careful not to entangle the kick-down switch and solenoid wire.




c. Finger tighten the all bolts first. Then tighten them with a torque wrench.

NOTE: Each bolt length (mm (in.)) is indicated in the figure.

Torque: 100 kg-cm (7 ft-lb, 10 N.m)




3. PLACE MANUAL VALVE AND BODY ON TRANSMISSION
a. Align the manual valve with the pin on the manual valve lever.
b. Install the valve body into place.
c. Finger tighten the four bolts first. Then tighten them with a torque wrench.

NOTE: Each bolt length (mm (in.)) is indicated in the figure.

Torque: 100 kg-cm (7 ft-lb, 10 N.m)




4. INSTALL DETENT SPRING

a. Finger tighten the two bolts first. Then tighten them with a torque wrench.

NOTE: Each bolt length (mm (in.)) is indicated in the figure.

Torque: 100 kg-cm (7 ft-lb, 10 N.m)

b. Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.

5. INSTALL OIL TUBES




a. Tap the tubes with a plastic hammer to install them into the positions indicated in the figure.

CAUTION: Be careful not to bend or damage the tubes.




b. Install the apply tube bracket.

NOTE: Each bolt length (mm (in.)) is indicated in the figure.




6. INSTALL OIL STRAINER

NOTE: Each bolt length (mm (in.)) is indicated in the figure.




7. INSTALL MAGNETS IN PAN




8. INSTALL OIL PAN WITH GASKET

CAUTION: Make sure that the magnet does not interfere with the oil tubes.

Torque: 50 kg-cm (43 in.-lb, 4.9 N.m)




9. INSTALL DRAIN PLUG WITH NEW GASKET
Using SST, install the drain plug with a new gasket and tighten it.

Torque: 500 kg-cm (36 ft-lb, 49 N.m)

SST 09043-38100




10. FILL TRANSMISSION WITH ATF
Add only about two liters of ATF.

CAUTION: Do not overfill.

Fluid type: ATF DEXRON(R) II




11. CHECK FLUID LEVEL