Installation

1. INSTALL TORQUE CONVERTER IN TRANSMISSION
2. CHECK TORQUE CONVERTER INSTALLATION
Using calipers and a straight edge, measure from the installed surface to the front surface of the transmission housing.

Correct distance: 23 mm (0.906 in.) or more

3. ALIGN TRANSMISSION AT INSTALLATION POSITION
a. Align the two knock pins on the block with the converter housing.
b. Temporarily install one bolt.

4. INSTALL TRANSMISSION HOUSING MOUNTING BOLTS

Torque: 650 kg.cm. (47 ft.lb., 64 N.m)

5. INSTALL TRANSMISSION MOUNTING SET BOLTS

Torque: 1,150 kg.cm. (83 ft.lb., 113 N.m)

6. INSTALL FRONT AND REAR MOUNTING BOLTS

Torque: 530 kg.cm. (38 ft.lb., 52 N.m)

7. INSTALL DRIVE SHAFTS

8. INSTALL TORQUE CONVERTER MOUNTING BOLTS
a. First, install the gray bolt and then five black bolts.
b. Tighten the bolts evenly.

Torque:
A240E 280 kg.cm. (20 ft.lb., 27 N.m)
A241E 420 kg.cm. (30 ft.lb., 41 N.m)

9. INSTALL ENGINE REAR END PLATE

10. INSTALL STIFFENER PLATE

Torque: 380 kg.cm. (27 ft.lb., 37 N.m)

11. INSTALL EXHAUST PIPE

12. INSTALL STARTER MOTOR SET BOLTS

13. CONNECT THE THREE CONNECTORS
Connect the two neutral start switch connectors and the solenoid connector.

14. INSTALL CONTROL CABLE BRACKET

15. CONNECT CONTROL CABLE
a. Connect the control cable.
b. Install the retainer.
c. Install the clip.

16. CONNECT OIL COOLER HOSES
17. CONNECT SPEEDOMETER CABLE
18. INSTALL ENGINE UNDER COVER
19. INSTALL REAR LH WHEEL
20. LOWER VEHICLE

21. INSTALL TRANSMISSION MOUNTING SET BOLT

22. INSTALL WATER INLET SET BOLTS AND CONNECT GROUND STRAP

23. CONNECT THROTTLE CABLE TO THROTTLE LINKAGE AND BRACKET
24. ADJUST THROTTLE CABLE

25. CONNECT SPEED SENSOR CONNECTOR

26. INSTALL AIR FLOW METER AND AIR CLEANER HOSE
27. CONNECT NEGATIVE BATTERY TERMINAL

28. (A241E/4A-GZE) INSTALL INTERCOOLER
Connect the two hose clamps, and install the four bolts and intercooler.

29. FILL TRANSAXLE WITH ATF

Fluid type: ATF DEXRON(R) II

CAUTION: Do not overfill.

30. CHECK FLUID LEVEL