On-Vehicle Repair
REMOVAL OF SPEED SENSOR (A140E/3S-GE)
1. REMOVE TRANSMISSION CASE PROTECTOR
2. DISCONNECT SPEED SENSOR CONNECTOR
3. REMOVE BRACKET
4. REMOVE SPEED SENSOR AND O-RING
INSPECTION OF SPEED SENSOR
INSPECT SPEED SENSOR
Connect an ohmmeter to the speed sensor and check that the meter deflects when the sensor is repeatedly brought close to a magnet and removed from it.
INSTALLATION OF SPEED SENSOR
1. INSTALL SPEED SENSOR AND 0-RING
2. INSTALL BRACKET
Torque: 130 kg-cm (9 ft-lb, 13 N.m)
3. CONNECT SPEED SENSOR CONNECTOR
4. INSTALL TRANSMISSION CASE PROTECTOR
REMOVAL OF GOVERNOR VALVE (A140L/3S-FE)
1. REMOVE TRANSAXLE PROTECTOR
2. REMOVE LH DRIVE SHAFT Service and Repair
3. REMOVE BOLTS AND BRACKET
4. REMOVE GOVERNOR COVER AND 0-RING
5. REMOVE GOVERNOR BODY, THRUST WASHER AND PLATE WASHER
6. REMOVE GOVERNOR BODY ADAPTOR
INSTALLATION OF GOVERNOR VALVE (A140L/3S-FE)
1. INSTALL GOVERNOR BODY ADAPTOR
2. INSTALL GOVERNOR BODY, PLATE WASHER AND THRUST WASHER
a. Install the thrust washer onto the governor body.
b. Install the washer into the governor body.
c. Install the governor body to the automatic transaxle.
3. INSTALL GOVERNOR COVER AND NEW O-RING
4. INSTALL BRACKET AND BOLTS
5. INSTALL TRANSAXLE PROTECTOR
6. INSTALL LH DRIVE SHAFT Service and Repair
REMOVAL OF THROTTLE CABLE
1. DISCONNECT THROTTLE CABLE
a. Disconnect the cable housing from the bracket.
b. Disconnect the cable from the throttle linkage.
2. REMOVE NEUTRAL START SWITCH
a. Remove the clips and, disconnect the transmission control cable from manual shift lever.
b. Remove the manual shift lever.
c. Remove the neutral start switch.
3. REMOVE VALVE BODY (See Below)
4. PULL THROTTLE CABLE OUT OF TRANSMISSION CASE
a. Remove the bolt and retaining plate.
b. Pull the cable out of the transmission case.
INSTALLATION OF THROTTLE CABLE
1. INSTALL CABLE IN TRANSMISSION CASE
a. Be sure to push it in all the way.
b. Install the retaining plate and one bolt.
2. INSTALL VALVE BODY (See Below)
3. IF THROTTLE CABLE IS NEW, STAKE STOPPER ON INNER CABLE
a. Bend the cable so there is a radius of about 200 mm (7.87 in.).
b. Pull the inner cable lightly until a slight resistance is felt, and hold it.
c. Stake the stopper 0.8 - 1.5 mm (0.031 - 0.059 in.) from the surface of outer cable as shown.
4. CONNECT THROTTLE CABLE
a. Connect the cable to the throttle linkage.
b. Connect the cable housing to the bracket.
5. ADJUST THROTTLE CABLE Preliminary Check
6. INSTALL NEUTRAL START SWITCH
a. Install the neutral start switch.
b. Install the manual shift lever.
c. Adjust the neutral start switch. Preliminary Check
d. Connect the transmission control cable.
REMOVAL OF VALVE BODY
1. CLEAN TRANSMISSION EXTERIOR
To help prevent contamination, clean the exterior of the transmission.
2. DRAIN TRANSMISSION FLUID
Remove the drain plug with SST and drain the fluid into a suitable container.
SST 09043 - 38100
3. REMOVE OIL PAN, AND GASKET
CAUTION: Some fluid will remain in the oil pan. Remove all pan bolts, and carefully remove the pan assembly. Discard the gasket.
4. REMOVE BOLTS AND APPLY TUBE BRACKET
5. REMOVE OIL STRAINER
Remove the three bolts, and the oil strainer.
CAUTION: Be careful as some oil will come out with the filter.
6. DISCONNECT SOLENOID CONNECTORS (A140E)
7. REMOVE OIL TUBES
Pry up both tube ends with a large screwdriver and remove the tubes.
8. REMOVE MANUAL DETENT SPRING
9. REMOVE MANUAL VALVE AND VALVE BODY
10. REMOVE VALVE BODY
a. (A140E)
Remove the twelve bolts.
b. (A140L)
Remove the fourteen bolts.
c. Disconnect the throttle cable from the cam and remove the valve body.
11. REMOVE SECOND BRAKE APPLY GASKET
12. (A140L)
REMOVE GOVERNOR OIL STRAINER
INSTALLATION OF VALVE BODY
1. INSTALL NEW SECOND BRAKE APPLY GASKET
2. (A140L)
INSTALL GOVERNOR OIL STRAINER
3. PLACE VALVE BODY ON TRANSMISSION
a. While holding the cam down with your hand, slip the cable end into the slot.
b. Bring valve body into place.
CAUTION: Be careful not to entangle the solenoid wire.
4. INSTALL BOLTS IN VALVE BODY
NOTE: Each bolt length (mm) is indicated in the figure. Finger tighten the all bolts first. Then tighten them with a torque wrench.
Torque: 100 kg-cm (7 ft-lb, 10 N.m)
5. (A140E)
CONNECT SOLENOID WIRING
a. Connect the No. 1 solenoid connector.
(white and shorter wire)
b. Connect the No.2 solenoid connector.
(black and longer wire)
6. PLACE MANUAL VALVE AND BODY ON TRANSMISSION
a. Align the manual valve with the pin on the manual shift lever.
b. Install the manual valve body into place.
c. Finger tighten the four bolts first. Tighten them with a torque wrench.
Torque: 100 kg-cm (7 ft-lb, 10 N.m)
NOTE: Each bolt length (mm) is indicated in the figure.
7. INSTALL DETENT SPRING
NOTE: Each bolt length (mm) is indicated in the figure.
a. Finger tighten all the bolts first. Then tighten them with a torque wrench.
Torque: 100 kg-cm (7 ft-lb, 10 N.m)
b. Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.
8. INSTALL OIL TUBES
Tap the tubes into the positions indicated in the figure with a plastic hammer.
CAUTION: Be careful not to bend or damage the tubes.
9. INSTALL APPLY TUBE BRACKET
10. INSTALL OIL STRAINER
Each bolt length (mm) is indicated in the figure.
11. INSTALL MAGNETS IN PAN AND INSTALL OIL PAN WITH NEW GASKET
CAUTION: Make sure that the magnets does not interfere with the oil tubes.
Torque: 50 kg-cm (43 in.lb, 4.9 N.m)
12. INSTALL DRAIN PLUG WITH NEW GASKET
SST 09043-38100
Torque: 500 kg-cm (36 ft-lb, 49 N.m)
13. FILL TRANSMISSION WITH ATF
CAUTION: Do not overfill.
Fluid type: ATF DEXRON (R) II
14. CHECK FLUID LEVEL Preliminary Check