Compressor Clutch: Service and Repair

DISASSEMBLY





1. Remove pressure plate.
a. Using SST 07112-76060 and a socket, remove the shaft bolt.





b. Using SST 07112-66040 to remove the pressure plate.





c. Using SST 07112-76060 and a socket, remove the pressure plate.





d. Remove the shims from the pressure plate.





2. Remove rotor.
a. Using SST 0711484020, remove the snap ring.





b. Using a plastic hammer, tap the rotor off the shaft.

CAUTION: Be careful not to damage the pulley when tapping on the rotor.





3. Remove stator.
a. Disconnect the stator lead wire from the compressor housing.





b. Using SST, remove the snap ring. SST 07114-84020





c. Remove the stator.

ASSEMBLY





1. Install stator.
a. Install the stator on the compressor.





b. Using SST 07114-84020 install the new snap ring.





c. Connect the stator lead wires to the compressor housing.





2. Install rotor.
a. Install the rotor on the compressor shaft.
b. Using SST 07114-84020 install the new snap ring.





3. Install pressure plate.
a. Put the shims to the pressure plate.





b. Using SST 07112-76060 and torque wrench, install the shaft bolt.
Torque: 14 Nm (10 ft lb)





4. Check clearance of magnetic clutch. Check the clearance between the pressure plate and rotor using thickness gauge.
Standard clearance: 0.5 +/- 0.15 mm (0.020 +/- 0.0059 in.)

If the clearance is not with tolerance, add or reduce the number of shims to obtain the standard clearance.