On-Vehicle Service
REMOVAL OF VALVE BODY1. CLEAN TRANSMISSION EXTERIOR
To help prevent contamination, clean the exterior of the transmission.
2. DRAIN TRANSMISSION FLUID
Using SST, remove the drain plug and drain the fluid into suitable container.
SST 09043-38100
3. REMOVE OIL PAN AND GASKET
CAUTION: Some fluid will remain in the oil pan. Remove all pan bolts, and carefully remove the oil pan assembly. Discard the gasket.
4. REMOVE BOLTS AND APPLY TUBE BRACKET
5. REMOVE OIL STRAINER
Remove the three bolts, and the oil strainer.
CAUTION: Be careful as some oil will come out with the filter.
6. DISCONNECT SOLENOID CONNECTORS (A140E)
7. REMOVE OIL TUBES
Pry up both tube ends with a large screwdriver and remove the tubes.
8. REMOVE MANUAL DETENT SPRING
9. REMOVE MANUAL VALVE AND VALVE BODY
10. REMOVE VALVE BODY
a. (A140E) Remove the twelve bolts.
(A140L) Remove the fourteen bolts.
b. Disconnect the throttle cable.
c. Remove the valve body.
11. (A140E) REMOVE SECOND BRAKE APPLY GASKET
12. (A140L) REMOVE SECOND BRAKE APPLY GASKET AND GOVERNOR OIL STRAINER
INSTALLATION OF VALVE BODY
1. (A140E) INSTALL NEW SECOND BRAKE APPLY GASKET
2. (A140L) INSTALL GOVERNOR OIL STRAINER AND SECOND BRAKE APPLY GASKET
3. INSTALL VALVE BODY
a. While holding the cam down with your hand, slip the cable end into the slot.
b. Bring valve body into place.
CAUTION: Be careful not to entangle the kick-down switch and solenoid wire.
c. Finger tighten the all bolts first. Then tighten them with a torque wrench.
Torque: 100 kg.cm. (7 ft.lb., 10 N.m)
NOTE: Each bolt length (mm (in.)) is indicated in the figure.
4. (A140E) CONNECT SOLENOID WIRING
a. Connect the No.1 solenoid connector. (white and shorter wire)
b. Connect the No.2 solenoid connector. (black and longer wire)
5. PLACE MANUAL VALVE AND BODY ON TRANSMISSION
a. Align the manual valve with the pin on the manual valve lever.
b. Install the valve body into place.
c. Finger tighten the four bolts first. Then tighten them with a torque wrench.
Torque: 100 kg.cm. (7 ft.lb., 10 N.m)
NOTE: Each bolt length (mm (in.)) is indicated in the figure.
6. INSTALL DETENT SPRING
a. Finger tighten the two bolts first. Then tighten them with a torque wrench.
Torque: 100 kg.cm. (7 ft.lb., 10 N.m)
NOTE: Each bolt length (mm (in.)) is indicated in the figure.
b. Check that the manual valve lever is in contact with the center of the roller at the tip of the detent spring.
7. INSTALL OIL TUBES
a. Tap the tubes with a plastic hammer to install them into the positions indicated in the figure.
CAUTION: Be careful not to bend or damage the tubes.
b. Install the apply tube bracket.
Torque: 100 kg.cm. (7 ft.lb. 10 N.m)
NOTE: Each bolt length (mm (in.)) is indicated in the figure.
8. INSTALL OIL STRAINER
Torque: 100 kg.cm. (7 ft.lb., 10 N.m)
NOTE: Each bolt length (mm (in.)) is indicated in the figure.
9. INSTALL MAGNETS IN PAN
10. INSTALL OIL PAN WITH GASKET
CAUTION: Make sure that the magnet does not interfere with the oil tubes.
Torque: 50 kg.cm. (43 in.lb., 4.9 N.m)
11. INSTALL DRAIN PLUG WITH NEW GASKET
Using SST, install the drain plug with a new gasket and tighten it.
SST 09043-38100
Torque: 500 kg.cm. (36 ft.lb., 49 N.m)
12. FILL TRANSMISSION WITH ATF
Add only about two liters of ATF.
CAUTION: Do not overfill.
Fluid type: ATF DEXRON(R) II
13. CHECK FLUID LEVEL