On-Vehicle Repair
Valve BodyREMOVAL OF VALVE BODY
Service and Repair
DISASSEMBLY AND ASSEMBLY OF VALVE BODY
Service and Repair
INSTALLATION OF VALVE BODY
Service and Repair
Throttle Cable
REMOVAL OF THROTTLE CABLE
1. DISCONNECT THROTTLE CABLE FROM ENGINE
2. REMOVE NEUTRAL START SWITCH
3. REMOVE VALVE BODY
4. REMOVE THROTTLE CABLE
INSTALLATION OF THROTTLE CABLE
1. INSTALL CABLE INTO TRANSMISSION CASE
2. INSTALL VALVE BODY
3. IF THROTTLE CABLE IS NEW, STAKE STOPPER OR PAINT MARK ON INNER CABLE
NOTE: New cable do not have a cable stopper staked.
a. Bend the cable so there is a radius of about 200 mm (7.87 in.).
b. Pull the inner cable lightly until a slight resistance is felt, and hold it.
c. Stake the stopper, 0.8 - 1.5 mm (0.031 - 0.059 in.) from the end of outer cable.
4. CONNECT THROTTLE CABLE TO ENGINE
5. ADJUST THROTTLE CABLE Throttle Valve Cable (Kick Down Cable)
6. INSTALL AND ADJUST NEUTRAL START SWITCH
7. TEST DRIVE VEHICLE
Governor Valve
REMOVAL OF GOVERNOR VALVE
1. REMOVE TRANSAXLE DUST COVER
2. REMOVE GOVERNOR VALVE Service and Repair
INSTALLATION OF GOVERNOR VALVE
1. INSTALL GOVERNOR VALVE Service and Repair
2. INSTALL TRANSAXLE DUST COVER
Speedometer Driven Gear
REPLACEMENT OF SPEEDOMETER DRIVEN GEAR OIL SEAL
1. REMOVE SPEEDOMETER DRIVEN GEAR OIL SEAL Using SST, pull out the oil seal.
SST 09921-00010
2. INSTALL SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, drive in the oil seal.
SST 09201-60011
Drive in depth: 19 mm (0.75 in.)